Category Archives: Plastic Product Manufacturing

How to Summarize a Plastic Product Manufacturing Strategy

Plastic Product Manufacturing Strategy
How to Summarize a Plastic Product Manufacturing Strategy 5.00/5 (100.00%) 1 vote

If you are planning to develop a new plastic product for your customers, then a clear and focused plastic product manufacturing strategy is critically important to ensure the success, and without a well-defined strategy, new product development will tend to stall or even fail. A well-defined product development strategy lends you opportunities to analyze and overcome unexpected concerns. Moreover, it also offers direction and action plans, prioritizes and aligns activities, defines accountabilities and enhances communication and commitment.

Plastic product manufacturing industry changes rapidly, and for entrepreneurs to thrive in this environment, they have to keep their heads about the day-to-day business and spend time looking and listening to the changes that are happening in technology and business. A well-versed new product development strategy can avoid waste of time, money, and resources. It will not only help you organize and manage the entire product manufacturing process, but it will also help you in capturing your customers’ views and expectations, and strategically design and resource your new product development project.

Why do I need a Product Development Strategy?

According to The GID Development Corporation, California, a well-planned and a well-versed “New Product Development” strategy will aid you in:

  • Understanding your potential market and end users
  • Launch of rewarding new products
  • Manufacturing new products that are more useful, durable and affordable
  • Avoid unnecessary manufacturing expenses
  • Proper use of resources and time frame
  • Avoid business risk and unnecessary competition

Points to Consider While Framing a New Product Development Strategy

What is your product?

A detailed and systematic answer to this question will definitely help you overcome most product development glitches. An answer to this question will keep you and your team focused on a single path and escape new product development pitfalls, including manufacturing too many products at once, running out of resources, and wastage of time and money.

What your end-users’ expect from your product?

You are manufacturing the new products for your customers; hence, their likes, dislikes and expectations should be kept at the top of the list. To create a rewarding new product manufacturing strategy, you require an in-depth understanding and knowledge of what your customers want. A new product development strategy summarized based on strategic, determined and targeted approach will ensure success for you and your products.

What about the time frame?

Manufacturing new plastic products from scratch is a time-consuming task as well as equally trying; hence, don’t make any decision in the hurry or in frustration. Spend adequate time to conceptualize your idea, product design, product prototype development and more. Your purpose of manufacturing new products will help you define manufacturing time and your deadlines for execution. Be attentive and accurate.

What are the key concerns?

As stated in the above paragraph, plastic product manufacturing is not an easygoing job. There are thousands of questions to be answered and hundreds of processes that are needed to be handled professionally. Therefore, always focus on key concerns such as product design, price, features, etc. to ensure your product development process moves in a straight path.

Need Help! Call Patrick

The GID Development Corporation is an American plastic product manufacturing company helping small and mid-sized entrepreneurs in realizing their dream of launching a new product. If you have any questions related to plastic product development, then call Patrick at 714–528–2482

Characteristics of a Reliable Plastic Product Manufacturer in the USA

Characteristics of a Reliable Plastic Product Manufacturer in the USA
Characteristics of a Reliable Plastic Product Manufacturer in the USA 5.00/5 (100.00%) 2 votes

Finding and working with the best plastic product manufacturer ensures that the first impression of a product is the best it can be. A professionally developed plastic product can make an attractive display, as well as a product easy and safe to use. Working with a full-service product manufacturing company helps you develop high-quality plastic products that are durable, reusable, recyclable, and FDA approved for use with foods (if you are planning to develop a plastic product such as a food container).

On the other hand, hiring unprofessional manufacturer can lead to unfavorable consequences such as late deliveries, missed deadlines, sub-par quality or even unfortunate dilemmas at the manufacturing plant that can leave your company in a lurch if the manufacturer can’t or won’t make good on its promises. So for the safety of your idea and its future, it is advisable to contract a manufacturer having adequate experience and tools for bringing your idea to life.

Do you know what are the characteristics of a reliable plastic product manufacturer? Don’t know? Here are the top five characteristics to look for in a product manufacturing company before you hire them for any of their development services, and they are as follows:

In-House Team of Designers and Engineers

You may have your own team of professionals, but it’s best to work with a product manufacturer that has its own team of in-house product designers and engineers who can work with you to come up with a prototype for every part you need. These professionals have years of industry experience that helps them make correct decisions for you. Moreover, these professionals can recommend alternative manufacturing processes of development and offer design assistance so that you are provided with a premium quality product every time. Another advantage of working with a manufacturer having an in-house team of designers and engineers is their ability to solve the problems. They are amazing as trouble-shooters, reducing downtime and ensuring your manufacturing process won’t be delayed any longer than absolutely necessary.

A Variety of Manufacturing Techniques

Your company probably is in need of parts or components manufactured using an injection molding method; however, what if parts or components manufactured using other techniques is required? Is your company capable of manufacturing plastic products using other molding methods as well? In order to sustain the competition and to satisfy the customers coming from different sectors of the market, it is best to hire a new product development company having experience in more than one manufacturing technique.

Round The Clock Manufacturing Capability

It’s an active world where business and customers never sleep. The plastic product manufacturer you opt to hire should be able to routinely run three shifts in the event that you need a rush job or have an unexpected amount of order to fill. If your existing manufacturing partner works only one shift, what will they be able to do for you when you require more plastic parts in limited time?

Stellar Customer Service

Plastic product manufacturing isn’t an industry known for its exceptional post-development services; however, that doesn’t mean you have to face problems such as unanswered phone calls, lost emails, and messages or any other embarrassments that can slow down product manufacturing rate and generate problems through misunderstanding. Before you hire a development company, don’t forget to include a clause regarding customer service. Do they answer your call in a timely manner? Do they answer it right? Are they polite on the call? Were you able to talk to the right person? Were they pleasant and personable?

Multiple Facilities

Plastic product manufacturing is a risky job, and you cannot deny any possibilities of an industrial accident, a fire or any other errors that would need closing the facility; however, it can happen. This could be a costly affair for you and your business. If the plastic product manufacturer has an additional facility, they can continue to supply you with the parts or products you require for your business by using a secondary facility and working extra shifts.

If you find a plastic product manufacturer that fits all of the criteria above, then your project is in safe hand. You will always be served with the best practices and excellent support.

The GID Development Corporation is a leading plastic product manufacturer for all manufacturing needs with more than four decades of experience. For more details visit our official website www.GIDCompany.com or call Patrick, President at the GID Company, today at 714–528–2482 for a free consultation.

Manufacturing a Plastic Product? Follow these Steps to Ensure Success

How to Manufacturing a Plastic Product?
Manufacturing a Plastic Product? Follow these Steps to Ensure Success 4.00/5 (80.00%) 3 votes

Manufacturing plastic products from scratch can be a tiresome job for a newbie but experienced plastic product manufacturers love doing it. Plastic product manufacturing indeed is a job filled with lots of responsibilities; however, a structured roadmap can offer you a clear path to follow.

In recent times, if you are planning to develop plastic products or parts for your business or customers, then here are some steps to ensure success, and they are as follows:

Idea Generation – It all starts as an idea. Keep your mind wide open, because ideas come from all the directions. Keep watch on existing market trends, as it can help you analyze your company’s position and find a direction that is in line with your business strategy. Some recommended methods to generate a new product idea are:

  1. Undertake market research
  2. Carefully listen to suggestions / feedback / reviews that you receive from your targeted audiences
  3. Get suggestions from your partners and employees
  4. Keep a keen watch on what your competitors are doing; their offerings; how did they succeed and where did they fail

Idea Screening – This step is all about testing the feasibility of your idea. Before you proceed with your idea, it should be tested objectively, ideally by a product design and development experts / professionals. The idea should be tested in terms of ROI, affordability, skills and market potential. In order to avoid product failure after considerable investment down the line, this step should be considered carefully.

Concept Development and Testing – Once your concept has successfully cleared the screening stage, gather a small group of the targeted end-users to brief them about your concept. Your concept should be with in-depth information so that consumers can visualize it. Find the answers to questions such as:

  1. Do they understand your concept?
  2. Are they in need of your product?
  3. What are their expectations?
  4. Does your concept need more modifications?

Business Analysis – Once you have tested the feasibility of your concept with your targeted end users, it’s time to analyze your concept in terms of existing similar products in the market. A complete business analysis covers points such as, whether there is a demand for the product; a full appraisal of the costs; the level of competition; and gateways from where your products can be launched. Prepare a thorough marketing strategy keeping your targeted market and competitors’ product position in the mind.

Product Design – Product design is one of the most crucial steps when developing any new product. At this stage, you put your concept on a piece of paper. Here you design your concept for the next prototyping stage.

Product Prototype Development – As soon as you finalize a product design, it’s time to focus on product prototype development. The latter helps your test your concept both functionally as well as aesthetically. Moreover, it can help you impress your stakeholders and customers, helping you gain real-time feedback and reactions. A product prototype helps you improvise your concept as well as saves you from unnecessary spending of money and efforts.

Product Manufacturing – Once you have a fully functioning product prototype, you can now move on to bulk manufacturing process with it. This is the final stage of plastic product manufacturing. After this stage, your new product is ready for the customers.

Do I need to Contact a Plastic Product Manufacturer?

Plastic product manufacturing is indeed a complex process; therefore, if you are a newbie or don’t have adequate experience or tools, then let the experts handle the manufacturing process. Hiring professional manufacturing services will save you from all the technical as well as non-technical manufacturing miscalculations that are hectic as well as time consuming and expensive.

If you are looking for an American plastic product manufacturer, then feel free to contact the GID Development Corporation at www.GIDCompany.com. Moreover, if you are looking for a free consultation with a manufacturing professional, then call Patrick at 714–528–2482.

How to Choose a plastic product manufacturer in the USA

plastic product manufacturer in the USA
How to Choose a plastic product manufacturer in the USA 5.00/5 (100.00%) 1 vote

Every industry, whether it is medical, automotive, aerospace or marine, requires custom-made plastic products / parts for one or the other purposes. All these industries use plastic components or raw plastic resins in the manufacturing of new products of their choice. Therefore, to meet the increasing demand and to maintain a steady supply source, these industries need to cultivate a strong connection with an experienced plastic product manufacturer. A strong connection with a plastic product manufacturing company will help entrepreneurs secure high-quality plastic products in a timely and cost effective manner.

Amid thousands of product manufacturing companies in the United States, a plastic product manufacturer who can escort you at through every stage of product development and has in-depth industry knowledge is hard to find. The availability of so many options raises an obvious confusion for entrepreneurs who are not intimately familiar with the world of plastic manufacturing. To help you make an informed decision, the GID development company compiled a list of important factors to consider when choosing a plastic product manufacturing company in America, and they are as follows:

Does the company have the competency to handle the raw materials that you require?

There are many different types of plastic raw materials across the globe, and each type of plastic may vary in certain specifications, such as density and strength. Therefore, it is necessary that you choose the right kind of raw material depending on the characteristics of the products you want to develop. Hence, when you hire a manufacturing company, ensure that it possesses the competency in handling the raw plastic materials of your choice so that the final product developed is exactly what you need.

Does the company possess expertise in different manufacturing technologies?

Like raw materials, there are many different types of product manufacturing processes and technologies, but then, picking the right one is more important. Go for a plastic product manufacturing company that possesses proficiency in different manufacturing processes and uses advanced manufacturing technologies for the raw material that your business requires.

Does the company follow the prevailing industry standards or not?

When you hire a product manufacturing company, you need to make sure that it strictly obeys current industry standards. Are they following the ANSI standard, NISO standard, ASQ standard, the ISO standard, or any other recognized standard? There are many product manufacturing companies that make up their own specifications so their method becomes their default “Standard.” Be wary of such companies.

Is the company located within your state or country?

Location of the company is yet another deciding factor while choosing a plastic product manufacturer. Even in the era of rapid globalization, this may not be greatly important to your company, but a manufacturer who is nearby may reduce your delivery times and shipping expenses. Moreover, being in the same time zone permits easy communication and improved customer services.

Does the company offer additional services?

There are plenty of plastic manufacturing firms in the United States that offer services catering to the comprehensive product design as well as development. However, a company offering additional services, such as concept validation, patent registration guidance, prototype creation, and prototype testing to name a few, is always rewarding. Such additional services may help your business grow.

Have specific questions about plastic product manufacturing? Are you looking for a plastic product manufacturer in the USA? Contact us at www.GIDCompany.com for a free consultation with one of our engineers! We are offering a free 15-minute telephonic conference.

Rotational Molding, its Advantages and why it is Best for Manufacturing New Plastic Products

Rotational Molding For Manufacturing New Plastic Products
Rotational Molding, its Advantages and why it is Best for Manufacturing New Plastic Products 5.00/5 (100.00%) 2 votes

Also known as Rotomolding or Rotocast, Rotational Molding is a thermoplastic process for manufacturing hollow plastic products and parts. It is an extremely specialized and unique plastic product manufacturing process in which powder or liquid resin is placed into a hollow mold and then that mold is bi-axially rotated over and over until the resin melts and coats the inner wall of the mold cavity. In the next step, the tool is cooled and the part is extracted from the mold.

What is Rotational Molding?

When it comes to plastic product manufacturing, there are many great manufacturing processes (such as injection molding) that help in the development of highly precise finished products. However, every process has its own limitations. Rotational Molding is a specialized technique that is used to create a hollow plastic product with high precision. In this process, heat is used to melt and fuse the plastic resin in a closed mold. Unlike other manufacturing processes, no pressure is involved while developing a new product.

Mainly, the Plastic Rotational Molding can be classified into four different stages, i.e. loading the resin in the mold, heating and fusing the resin, cooling and finally extracting the product from the mold. Once the powered or liquid resin is placed in the mold, the charged mold is then positioned into an oven and rotated upon a rotating two axis arm at a slow speed. As the mold containing resin is constantly heated¸ the resin adheres to the mold’s inner wall until it is completely fused. To ensure the gradual lowering of the temperature, the mold is then cooled with the help of water spray or air or a combination of both while still rotating. Once cooled, the mold is opened, the final part is extracted, and the mold is filled with the resin for the next production cycle.

With the advancement in the manufacturing technology, a wide variety of materials such as, polyethylene, plastisols, nylon, fluoropolymers, polycarbonate, polypropylene, polyurethane, and elastomers can be used to produce plastic products using rotational molding. It is one of the most economical plastic product manufacturing processes, and more importantly, products and parts can be developed in a variety of sizes and shapes that would be impossible to produce by any other process.

Why Use Plastic Rotational Molding for Manufacturing New Plastic Products?

There are plenty of manufacturing processes; however, Rotational Molding offers a unique set of rewards. Rotational molding is a plastic product manufacturing process that is widely used to develop highly durable and long-lasting plastic products and parts. This manufacturing process offers the freedom to use the raw material of your choice; however, polyethylene is the most commonly used material. Ease of use is another advantage of this process. This process requires a mold, which can be built using different methods such as, casting, machining or fabricating a mold.

Advantages of Rotational Molding

Rotational Molding is a unique manufacturing process. It is a plastic product manufacturing method, in which the heating, melting, shaping, and cooling all occur after the resin is placed in the mold; hence, it can be easily controlled. Rotational Molding can be used to produce small to large, simple to complex parts in a very less time.

  1. It is an affordable manufacturing process
  2. It requires low initial tooling costs
  3. It can help you manufacture large products and parts economically
  4. It can help you develop durable, long-lasting products and parts
  5. It can help you develop plastic products or parts within the deadlines
  6. It offers design flexibility
  7. It ensures stress-free manufacturing of plastic products or parts
  8. It facilitates easy prototyping
  9. It allows raw material of your choice

The GID Development Corporation is an American Plastic Product Manufacturing Company that employs rotational molding and injection molding with specialized experience in manufacturing large, complex plastic products. The Rotational Molding experts at the GID Company can help you determine if the rotational molding process is right to produce your part or project.