Tag Archives: plastic product manufacturing california

Plastic Injection Molding Process and Its Advantages, Explained by GID, a Plastic Product Manufacturer

Plastic Injection Molding Process and Its Advantages, Explained by GID, a Plastic Product Manufacturer 4.71/5 (94.29%) 7 votes

For every plastic product manufacturer, injection molding is the most reliable method of manufacturing new plastic products, maintaining 100% accuracy. When professionals at a product development company apply their knowledge with the years of experience in high quality injection molding services and processes, an entrepreneur ends up with the best quality products that continue to move forward the advancements in this internationally crucial backbone industry.

What is Plastic Injection Molding Process?

In the field of plastic product manufacturing, the injection molding is considered to the simplest product manufacturing process, and that’s the reason why, we will probably find hundreds of injection molded parts in our surroundings. The process of injection molding starts with plastic pellets that are made from a mixture of inorganic and organic polymers, along with additives to boost the melting process. These tiny pellets are mixed into a hopper already having hundreds of other pellet particles. This first step commences the journey of making products from a pellet, followed by the next step that is the preparation of plastic.

The pellets are then introduced onto the threads of a huge rotating screw, where they are continuously heated to melting temperatures, approximately around 400 degrees Fahrenheit. Simultaneously, the pellets are kept rolling as the process also requires force and friction. The giant rotating screw is designed to offer both force and friction. The pellets inside the giant rotating screw moves along its circumference and smash into each other. The only point to remember is that the higher quality plastic comparatively requires a higher temperature to melt.

Now, as all the necessities are fulfilled, i.e. heat, force and friction, the pellet starts to melt and the subsequent process of filling begins. At the same time, the screw constantly directs the molten plastic alongside its threads towards a valve. Maintaining extremely high pressure, the valve emits the liquid plastic into a metal mold, prepared from the best quality metal having optimum heat resistant, until every cavity inside the mold is filled. After this step, a mold enter the next phase of product development .i.e. the Holding Phase. The filling and holding are the two most crucial phases in the plastic injection molding process, because the quality of the product totally depends upon the execution of these processes.

The Next Step

Once the molten plastic in ejected into the mold, the pressure on the mold as well as liquid plastic is preserved until, the liquid plastic condenses to a desired solid state. This step may take a few minutes because the metal mold expels the heat from the liquid plastic, and in sequence is cooled by cooling agents in its outer surroundings. By the time the part is condensed, the screw regains its initial position, gathering the next batch of pellets from the hopper. After being condensed, the newly manufactured product is then casted-out from the mold and processed for secondary processes like decoration, sub assembly, or delivery.

Advantages of the Plastic Injection Molding

When compared to other manufacturing processes, the injection molding delivers more advantages, and they are as follows:

  1. Allows easy development of intricate and complex shapes.
  2. Allows rapid manufacturing of custom products compared to other plastic manufacturing procedures.
  3. The molds made from high quality metal have a long life; therefore, when there is a demand of the same product in the future, the mold is ready for product development.
  4. You can offer color of your choice
  5. Low labor cost, means low overall manufacturing cost.
  6. Low environmental waste.

Plastic injection molding is one of the most versatile product manufacturing processes that allow manufacturers to develop custom plastic products and components of different shapes and colors. Additionally, it also saves money and time of a plastic product manufacturer by allowing production of a high number of identical products at the same time. For more information, please contact GID at 714-528-2482.

GID is a renowned plastic product manufacturer who employs plastic injection molding method for manufacturing custom plastic products. Since inception, our teams of product designers, product engineers, project managers, and marketing experts have offered satisfactory product development solutions to thousands of clients across the USA. To browse our new product design and development portfolio, please visit http://www.gidcompany.com/portfolio.

GID Explains, How to Keep up with the Altering Ecosystem of New Product Development

GID Explains, How to Keep up with the Altering Ecosystem of New Product Development 5.00/5 (100.00%) 4 votes

The ecosystem of new product development is frequently shifting to newer levels in an effort to meet the requirements and likings of customers. It, hence, brings a massive tasks on the side of product designing and manufacturing companies to cope up with the fluctuating arena of new product development. Here, as the needs of the potential customer changes, the rules for product design and development changes. Hence, the traditional methods that were cost effective, high-quality and showed diversity, now tuned out to be insufficient surviving the fierce competition prevailing in the current market. The product designers and developers at product manufacturing company (GID, California) concluded speed and flexibility as an essential aspect for a lucrative design and manufacturing of new goods.

By speed, the product designers and developers at GID convey that businesses need to manufacture new products on the periodic interval of time. In fact, even global statistics have concluded that it is the fundamental source of income for major companies across the world. With an emphasis on new product manufacturing in the respective industry, entrepreneurs around the globe are forced to search an established and experienced product development company that can help them in the entire design and development process.

To discover, how the arena of new product development has varied with the time, it is essential to do an evaluation of the traditional and latest design and development approaches. The old approach obeys a race relay method of product development in which teams or individuals are allotted definite jobs based on their skills or expertise. Therefore, the entire production system is bifurcated into various fragments that are to be executed on a particular stage in the manufacturing process. The same procedure is obeyed from stage to stage to a given order. Product manufacturing companies may vary in their methodology, but a universal manufacturing process might be something like this: origin of the idea, feasibility tests, product prototyping, pilot production, and the final bulk manufacturing.

The old designing and development method is based on specialization; however, the new approach is now being introduced by a product manufacturing company is based on constant communication. According to the latest manufacturing approach, rather than a dedicated team working on a particular phase in the development procedure, every team is expected to be the part of the new product manufacturing process, from begin to end. It is an open experimentation wherein any team involved in the project can share lucrative feedbacks at any phase of the product manufacturing.

The second and latest approach is perfect for entrepreneurs who wanted to achieve flexibility in designing and development. Additionally, this method allows companies to launch new goods in a frequent manner. This sudden shift in the industry dares the prevailing status quo through inspiration of ideas. According to professionals, it is a welcomed move as the old approach has created some sorts of stability to the development methods. The new manufacturing approach aids to boost up new ideas even for multinational companies.

As more development follows with this approach, there are a few extraordinary features that product designers and manufacturers are expecting would make a remarkable influence on future new product development. These are as follow – dedicated teams for each project, understanding stimulation, covering different stages of development, and refined control. The final point with this new method is that it stimulates initiative amongst employees at every phase to cope with the different needs of the new product development as you move along, rather than be restricted to a pre-defined system.

Product Manufacturing Company

We are GID, a USA based product design and manufacturing company, with an objective to help different businesses in designing, rapid prototyping, and developing new products from the scratch. In today’s fierce competition, new product development is an important business activity for every business owner, as it keeps the brand alive and active in the market.

For free tips / guidelines for new product development, product design, product prototype development and product marketing, feel free to contact GID at 714-528-2482. For a free consultation, or to discuss the feasibility of your concept (for new product), contact GID, a product development company, at www.GIDCompany.com

Plastic Product Manufacturer Archives Top 7 Plastics for Manufacturing New Plastic Products

Plastic Product Manufacturer Archives Top 7 Plastics for Manufacturing New Plastic Products 5.00/5 (100.00%) 4 votes

In the 21st century, it won’t be wrong, if we include plastic in the list of one of the most powerful, useful, and multipurpose, yet affordable discoveries of the decade. Our day-to-day life is totally dominated and dependent on plastic products; however, excess and irresponsible usage of this material has raised some serious environmental concerns. If you are an entrepreneur, planning to manufacture a new plastic product to scale up your profit margin, then it is necessary that you have a proper understanding of different type plastics available for manufacturing a new product.

Understanding different types of plastics is essential when manufacturing products for your potential customers. Here is the list of different types of plastics to help you in your next plastic product manufacturing process, and they are as follows:

Plastic 1. Polyethylene Terephthalate (PET OR PETE) – Polyethylene Terephthalate is a thermoplastic polymer resin of the polyester family and is used in synthetic fibers; beverage, food and other liquid containers. As PET is an amazing water and moisture barrier material, plastic bottles made from PET are commonly used for cooking oil, soft drinks, peanut butter, etc. PET is a semi rigid and extremely lightweight material, which is commonly recycled. It is the best material if you are planning to develop a single use product.

Plastic 2. High Density Polyethylene (HDPE) – High Density Polyethylene is a polyethylene thermoplastic prepared from petroleum. Known for its strength, HDPE is normally used for manufacturing plastic bottles, food storage containers, geomembranes, corrosion-resistant piping, and plastic lumber. It is a sturdy and reliable material with the ability to withstand temperatures from -148 to -176 F (-100 to 80 Celsius).

Plastic 3. Polyvinyl Chloride (PVC) – Polyvinyl Chloride (PVC) is a material mostly used in building, packaging, transposition, healthcare applications, and electrical/electronic. It is extremely durable and long lasting; therefore, used in different industries for manufacturing various necessary products. In the field of plastic product manufacturing, it is used to produce outdoor furniture, water bottles, plastic pipes, liquid detergent containers, and salad dressing. For some reasons, plastic product manufacturers do not recommend products made from PVC for food storage.

Plastic 4. Low Density Polyethylene (LDPC) – Low Density Polyethylene is a thermoplastic produced from the monomer ethylene. It has excellent resistance to dilute and concentrated acids, bases, alcohols, and esters. Being highly flexible, microwave-proof, and impact-resistant, it is declared to be one of the safest and non-leaching plastics. It can easily withstand temperatures from -148 to 176 Fahrenheit (-100 to 80 Celsius). LDPC, being safe for use with food and beverages, is used for manufacturing various containers, dispensing bottles, dry cleaning bags, tubing, plastic bags, wash bottles, etc.

Plastic 5. Polypropylene (PP) – Also known as polypropene, polypropylene is a thermoplastic polymer used for manufacturing various applications such as stationery, reusable containers, carpets, plastic parts, laboratory equipment, etc. Perfectly isotactic Polypropylene has a melting point of 171 °C (340 °F), whereas, commercial isotactic PP has a melting point that ranges from 160 to 166 °C (320 to 331 °F). Its resistance to high heat normally makes it dishwasher and microwave safe, and a good alternative for manufacturing reusable bags and food and beverage containers.

Plastic 6. Polystyrene (PS) – Polystyrene is a thermoplastic polymer manufactured from a liquid petrochemical known as monomer styrene. It is hard, clear, and brittle, and very affordable resin per unit weight. Polystyrene can be used to produce products like protective packaging (CD and DVD Cases), lids, trays, disposable cutlery, bottles, containers, and many more similar items.

Plastic 7. Other – LEXAN polycarbonate is a shapeless thermoplastic known for its amazing optical, mechanical, thermal and electrical properties. As the premier thermoplastic, it replaces the limitations of many traditional materials with its unmatched combination of high performance characteristics such as strength, durability, appearance, scratch resistance, optical purity, heat resistance, and many more. It is most commonly used for manufacturing sports and space helmets, aircraft canopies, bullet-resistant windows, clear high-performance windshields, and motor vehicle headlight lenses.

Being an established and experienced plastic product manufacturer, we believe it is our duty to help our clients in finding the perfect plastic for manufacturing a profitable new product. The selection of the correct manufacturing product is the first step towards a successful plastic product manufacturing. At GID, Californian, we have specialized teams of product designers, product development experts, quality experts, project managers, and marketing experts to help our respected customers in every phase of new product development. You can judge us by our work that we have conserved in our rich portfolio. Click here to see some out-of-the-box products manufactured by our designers and engineers for our clients.

For more information about new plastic product development service in the USA, or to have a free consultation or discussion with our experts, feel free to contact us at http://www.gidcompany.com/contactus. You can also call us at 714-528-2482.

Plastic Product Manufacturing – Tips to Find The Right Plastic Product Manufacturer for Your Business

Plastic Product Manufacturing – Tips to Find The Right Plastic Product Manufacturer for Your Business 5.00/5 (100.00%) 1 vote

Most businesses that use plastic parts are not going to necessarily produce those parts on their own. There are hundreds and thousands of plastic product manufacturing companies across the globe that offers low cost plastic product manufacturing services. Just like any other business decisions, you would want to make a wise choice, so that your business would benefit from the relationship that you have with the company. Here are some truly tested tips that can help you to choose a plastic product manufacturer who can offer you with what you require consistently.

The very first aspect that you need to consider is the type of material that is to be used. This is something that may vary from one business to another and not all plastic product manufacturers are going to handle all types of plastic materials. Some of the different options that may be available through these companies include molded polyethylene, nylon molding, thermoplastic urethanes, and polypropylene molding. Obviously, there are also many other options that are available, and you should validate the fact that a manufacturer work with that type of material regularly and is able to handle it effectively.

After deciding the type of material for manufacturing your new plastic product, consider the location of the plastic product manufacturer that you intend to hire. There may be one that is located in your state and this can benefit you in a number of ways. In some cases, it will help you to decrease the amount of time that it takes for you to get the products that you require. This is either because they are going to work with you as a local business or because of reduced shipping times. When you hire a plastic product manufacturing company, which is not in your area, then make sure that they are going to work with you whenever you need them.

Some product manufacturing companies are also going to provide other services, which will aid you in your overall project design and implementation. The industrial product design services backed by professional product development services that are available through these manufacturing companies may assist you in the making of a design that is going to be right for you and your product. They may also analyze the products to see if there are any improvements that are possible and can make any modifications that are necessary. Bonus services that may be offered through the plastic manufacturing include assembly services. This may be of benefit to companies that would like to have a finished product, rather than the raw parts, which will need to be trimmed, drilled, or threaded.

Finding and hiring the best plastic product manufacturer brings countless advantages with them. Many industries can benefit from hiring a product manufacturing company, including transportation, marine, food processing industry, agriculture, retail display, exercise equipment, etc. Plastic product manufacturers are capable of catering to a number of these industries. You can hire one that is going to offer plastic products to many industries, or you may want to choose one that is more specific to your requirements. As long as they offer you a quality product in a timely fashion, you will be able to benefit from your relationship with them.

We are GID, a product manufacturing company located in California. We help inventors, businesses, and entrepreneurs to design, develop, and produce their inventions, products, and ideas. With teams of highly qualified and experienced product designers, engineers, and project managers, we offer a comprehensive range of commercially-led services, including product design, manufacturing, prototyping, with related support. We offer a wide range of plastic product manufacturing services to help our clients at every stage of the product development process.

You can contact us at www.gidcompany.com to find out how we could help you.

How to Approach a Product Manufacturing Company with Your Product Idea

How to Approach a Product Manufacturing Company with Your Product Idea 3.75/5 (75.00%) 4 votes

Approaching a product manufacturing company with a unique, exclusive, and an out-of-the-box product concept can be sometimes challenging and irritating. This is because some product development firms intend to gamble with profits by developing custom, unproven, commercial products, and on the other hand, no business owner would love to see the rejection of his/her product idea. But, if you are planning to develop your product natively ors offshore, there are some important points to consider making sure that you endorse your concept commendably and that producers take your product idea seriously.

1.   Make Sure Your Product Idea is Original

Always arise with an exceptional product idea. It is recommended to do some investigation / survey to make sure that the product identical to your concept does not exist in the market, and no one owns the copyrights or the pattern rights to it. As a help, you can visit the U.S. Patent and Trademark Office’s (USPTO) patent database at http://patft.uspto.gov/

2.   Consult a Qualified Engineer

Once you are sure that your product idea is original, consult a skilled product engineer who is proficient in new product design and development. As per the news published on businessweek.com, an experienced product engineer can give you valuable suggestions on manufacturing materials and design possibility. Additionally, he or she can also aid you calculate production costs.

3.   Protect Your Original Product Idea

Never share your product ideas openly with others. First step is to execute a Non-Disclosure Agreement (NDA) with engineer/firm which will protect both your Intellectual Property your Proprietary Rights to your new product idea. As the engineer has aided you to solidify and strengthen your product idea, you should consider application for a Provisional U.S. Patent. For detailed information, and to have the appropriate forms and guidelines, please visit the USPTO website at http://www.uspto.gov/

4.   Create a Computer Aided Design

After establishing NDA protection and considerations for registering your concept / idea to the USPTO, create a computer aided design (CAD) model of your product. This 3-D model of the concept will demonstrate all of your product’s dimensions, and will let you share your concept / idea to determine its manufacturability. For this step, you may require the assistance of a qualified graphic designer.

5.   Create a Prototype of Your Design

As you are ready with the 3-D model of your concept, build a prototype under the guidance of a professional prototyping company. While a 3D computer model can provide product development companies an primary impression of what they are dealing with, a well-made, physical prototype of your idea that functions well power a manufacture’s decision in going with your idea / concept.

6.   Develop a Business Plan

After an initial discussion, a product manufacturing company that you hire will ask you about the quantities you want to produce, its distribution channel, and the associated costs. As per BusinessWeek.com, having as a minimum a one page summary that includes all of this related details will thump a serious impression on manufacturer’s mind.

Tips and Warning

Be professional with your new product idea. Always remember, when you are going to meet a product manufacturing company that is attracted in your product concept/idea, move ahead as politely and skillfully as possible. Hiring an established product manufacturing company will benefit you in getting your idea professionally produced. Be conscious of suspicious patent companies that request large sums of money with no results.

New or custom product design and development are a complicated process. An idea is just an idea until you take the essential steps to make it a reality. Before approaching a product development company with your product ideas, don’t forget to do your study. It has been observed that potential products and merchandise fall flat due to the lack of knowledge, limited resources, and limited budget.

For more information on new product development, you can contact GID (a product manufacturing company located in California) at www.gidcompany.com