Tag Archives: product design

3 Top Product Design Tips

Product Design Tips
3 Top Product Design Tips 5.00/5 (100.00%) 1 vote

While all the steps in new product development are important, one particular step demands more focus. It is the product design step. One of the primary steps in new product development cycle, product design of the conceived product factors toward the success of the final product. Product design affects the manufacturability as well as the cost of manufacturing too! For that reason, a little more attention is needed when designing a product.

Here are top three tips to consider when designing a product. The tips are based on our years of experience in the field of product design and development and are overall the best tips to take into consideration as you begin your venture into new product development.

Keep it Simple

Keep the design of your conceived product as simple as possible. The best product designs are those that just form a seamless connection between function and design. If the design of your product is complicated, it will be difficult to manufacture it. It will also increase the cost of manufacturing. Apart from these issues, if such a complicatedly-designed product is brought into the market, the potential customers will probably alienate it, resulting in total failure of the product. The goal of a good product design is to entice customers with an ergonomically-friendly design that seems easy to use.

For product design, it is best to team up with an intelligent team that can create a simple, yet attractive and functional design that allows easy and economical manufacturing.

Research

There is no need to reinvent the wheel! In fact, customers often prefer that you do not reinvent the wheel. Before designing your product, it is necessary that you conduct an extensive market research. Find out the competitors’ products that are on the market. See which features the customers like and dislike for those products. You would want your product to have only likable features – right?

When conducting the research, note down all the new features and functions you can implement in the design of your conceived product. Also, keep in mind that you do not change certain things that are familiar to the customers. For instance, it would be a terrible idea to change the order of the accelerator, brake, and clutch (ABC) in a car. People are already familiar with the default pattern, and changing it will result in instant rejection.

Prototyping and Testing

Although, product prototyping and testing are two entirely different steps that come later down in the product development cycle, they do have a connection with the product design phase. Product prototyping and testing make it possible to detect flaws or defects in the product design. Therefore, you need to create prototypes so that they can be tested to find flaws. Once the flaws are detected, you should eliminate them and then create a new product design. Based on the new product design, build and test the prototype again. You need to repeat this process until you achieve a definitive product design.

Today, because of the advanced technologies, prototype development and testing have become virtual, in a 3D computer-generated world. Nevertheless, there are still instances when you need to develop and test physical prototypes to detect the flaws and make the final product better.

You will also need to build product prototypes to give it to people for their suggestions. Based on their suggestions, you may need to alter the product design and create new prototypes again. Of course, this is a tedious process, but it is vital to achieving a flawless product design.

There is nothing easy about product design. For successful product designs, massive skills and experience are needed; skills and experience like GID Development Corporation has.

We are one of the leading product design companies in California, USA. We have decades of experience in the field, and have delivered thriving product design solutions to our clients (inventors) in the US and worldwide.

Along with product design, we provide rapid prototyping, product development, product manufacturing, and other product fulfillment services. No matter how complex the product concept is, we will help you realize it. To learn more, visit http://www.gidcompany.com/.

Have any questions regarding product design? We are offering a 15-minute, FREE telephonic consultation. Just call Patrick at 714.528.2482 between 8:00 AM to 5:00 PM PST.

Product Prototyping – 3D Printing, CNC Machining & Plastic Injection Molding

Product Prototype Development
Product Prototyping – 3D Printing, CNC Machining & Plastic Injection Molding 5.00/5 (100.00%) 1 vote

Prototype development of your conceived product is vital. A product prototype is the first physical form of an imagined product idea. It enables the inventor to actually touch and feel the perceived product. It also allows the inventor to perform various tests and make necessary changes to make the final product better. Not to forget, a product prototype is a proof of concept, enabling the inventor to pitch to potential stakeholders about the conceived product and attract more funds for the mass production.

When it comes to product prototype development, it is helpful to consider the various tools available and the different processes used for making different parts of a conceived product. Product prototype development can be carried out using one of the following three methods: 3D printing (additive manufacturing), CNC machining (subtractive manufacturing), and plastic injection molding.

3D Printing

3D printing or additive manufacturing is one of the rapid prototyping techniques that constructs 3D objects by successively depositing material in layers such that it becomes a predefined shape. In the past few years, contemporary 3D printing has been very successful for rapid prototype development, but it is gradually starting to make its impact on the product manufacturing realm as well.

CNC Machining

CNC machining or subtractive manufacturing is a technique that constructs 3D objects by successively cutting away the material from a block of solid material. Typically, a CNC machine is employed in order to cut away the material and give a definite shape. Modern CNC machines utilize several tools and cut at three axes to nine axes such that they minimize the need for operators to flip the block. One of the cardinal benefits of CNC machining is the ability to construct predefined metal parts swiftly and accurately. 3D printing, in the case of metal, does construct parts accurately, but it is relatively slower than CNC machining. Therefore, for those product prototypes that require both plastic and metal parts, it is useful to use 3D printing for plastic parts and CNC machining for metal parts.

Plastic Injection Molding

Plastic injection molding is a popular technique that constructs an object by injecting the material, with high pressure, into a mold. Once the product design engineers finalize the product design, definitive molds are made from either steel or aluminum, which are then fitted on the injection molding machine. The material is then fed into the machine, which passes through the mold and ejects as the predefined shape.

Which Method Should You Employ?

Each method is better suited for different situations. For instance, suppose you want to build a single product prototype just to get the feel of your conceived idea, run basic tests, and/or prove your concept to potential stakeholders. In such a case, if it is all plastic, you can employ 3D printing. If it is all metal, you can employ CNC machining. If it is an amalgamation of both plastic and metal, then you can employ 3D printing to produce plastic parts and CNC machining to produce metal parts. You can then assemble the plastic and metal parts to form the prototype and do whatever you wish to do with the prototype.

Now, suppose you want to create several identical product prototypes, which contain both plastic and metal parts, for consumer testing and market research. In such a case, you will need to employ plastic injection molding for plastic parts and CNC machining for metal parts. Plastic injection molding enables you to produce a moderate quantity of parts quite swiftly and economically. Once you have both the plastic and metal parts, you can assemble them to form several identical prototypes, which you can use for consumer testing and market research.

Despite the popular methods available, product prototype development can be tough, especially if you do not have a definitive product design for your conceived product. Besides, testing product prototypes and making them better are also some of the difficult challenges, which you may not be able to face it on your own. For that reason, it is sensible to partner with a product development company that employs different rapid prototyping techniques, including 3D printing, CNC machining, and plastic injection molding.

GID Development Corporation is a leading product design and product development company in the US. They offer quick and economical product design, rapid prototyping, product development, and other product fulfillment services to inventors in the US as well as across the globe. When it comes to product prototype development, experienced industrial engineers at GID Development Corporation first utilize the 3DEXPERIENCE platform from Dassault Systèmes, which includes tools like CATIA V6, 3DVIA, BIOVIA, SOLIDWORKS, etc., to create and test product designs virtually. After achieving a definitive product design, the skilled industrial engineers employ 3D printing, CNC machining, plastic injection molding, or a combination of these methods to produce accurate product prototypes. The engineers at GID Development Corporation also have the experience and in-depth knowledge that help them test the prototype and make it better.

So if you need help with product prototype development, just contact GID Development Corporation. Whether it is a simple prototype development, like for sports products, or an intricate prototype development, like for complex electromechanical products or medical products, GID Development Corporation will “GET IT DONE!”

To learn more about the leading product design and product prototype development company in the US, GID Development Corporation, visit http://www.gidcompany.com/.

Have any queries regarding product prototyping? Just call Patrick at 714.528.2482 between 8:00 AM to 5:00 PM PST, for a 15-minute FREE telephonic conference. He will answer to various questions regarding rapid prototyping, 3D printing, CNC machining, and plastic injection molding.

Why You Should Partner with a Good Product Design Company?

Product Design Company
Why You Should Partner with a Good Product Design Company? 5.00/5 (100.00%) 1 vote

The art of product designing needs the skill of designing a product (just from a concept) that is beneficial to the inventor as well as the intended consumers. Product design is certainly not an easy task. It requires many skills as well as computer knowledge and, most importantly, creativity. Not everyone is skilled enough with the aesthetics – right? Besides, you also have to be knowledgeable about different software applications, especially CAD (computer-aided design), CAM (computer-aided manufacturing), CAE (computer-aided engineering) software applications. It will definitely be in your best interest to team up with a reputable product design company to take care of your product design needs.

Here are some logical reasons why you should consider partnering with a good product design company:

A Descent Product Design Does Wonders

A few years back, the importance of a decent product design usually went unnoticed, but times have changed. Today, whether it is a simple, economical product or a complex, expensive product, its product design barely goes unnoticed. Professional product design engineers help create conclusive product designs that meet their inventor’s vision. They ensure that the product design is exactly the way the inventor envisioned and also make sure to take care of the aesthetics and ergonomics aspects so that the intended consumers like it.

Consumers do not like to waste time searching for the perfect product. For that reason, creating a good product design that can capture their attention and incite them to buy the product is necessary. Product design also factors toward the cost and manufacturability of the conceived product. Therefore, compelling product design is vital, and to get such a product design, it is necessary to rely on experienced professionals of a reputable product design company.

Product Design Experience and Computer Skills

Product design engineers have years of experience. Designing an effective product requires a vast knowledge in the field of engineering, art, and marketing. Expertise in using CAD/CAM/CAE software applications is also necessary. Where would you find someone who has considerable product design experience and thorough competency in using specialized software applications? It is rare you will find someone so capable somewhere other than a leading product design company.

Makes All the Things Easier

Ask yourself these questions:

  1. Do I have enough time to carry out all the research?
  2. Can I create detailed designs of the conceived product?
  3. Am I capable of creating a product prototype on my own?
  4. Am I qualified to determine the product material and estimate costs?
  5. Can I evaluate the product safety and figure out how well the conceived product can do in the market?
  6. Can I mass-produce the conceived product?

If the answer to these questions is “No,” then you should definitely partner with an experienced product design company. A product design company has experienced and skilled engineers who can perform a wide variety of tasks, from research to mass manufacturing. They are thoroughly aware of each product development stage, and will handle it for you.

Other Valuable Services

A leading product design company will take care of everything. Such a company will help you not only with the product design and product development. It will assist you in moving your conceived product from the point of manufacture through warehousing, distribution, and delivery to potential consumers. It will also take care of the IT stuff, like creating and setting up a website for your product. Overall, a product design company will help you bring your idea to life and take it to the intended consumers so that you can start the making profit.

Are you searching for a good product design company in California? GID Development Corporation is one of the leading product design companies in the US, and it provides A-to-Z product development services. Ranging from swift product design to rapid prototyping, economical product development to agile product fulfillment, GID Development Corporation is the BEST partner inventors can get.

GID Development Corporation is led by very skilled industrial engineers who have many years of experience in product design, product prototyping, and product development. Utilizing cutting-edge 3DEXPERIENCE Platform from DS (Dassault Systèmes), which includes CATIA V6, 3DVIA, SOLIDWORKS and other apps, GID Development Corporation can help you create electromechanical products, medical products, sports products, products with embedded software, and all sorts of complex products.

To learn more about the leading product design company in California, GID Development Corporation, visit http://www.gidcompany.com/.

Have any questions regarding product design? Call Patrick at 714.528.2482 between 8:00 AM to 5:00 PM PST, for a 15-minute FREE telephonic conference. He will answer to various questions regarding product design and product development.

Types of Engineers Who Can Help Develop Electromechanical Products

Electromechanical Product Development
Types of Engineers Who Can Help Develop Electromechanical Products 5.00/5 (100.00%) 1 vote

It is a fact that developing an electromechanical product can be a highly-intellectual, time-consuming, and expensive task. Even if the time and money are not the barriers, the technical know-how and skill is something that, you as an inventor may not have to create your idea. For that reason, if you want to develop an amazing electromechanical product, you need to partner with professional engineers who specialize in multiple fields of engineering.

Because it is electromechanical product development, you will need to team with experts who have the knowledge in different fields of engineering. Approaching a reputable product development company that has engineers, specializing in different fields of engineering, may prove to be in your best interest after all.

In this blog, we will shed light on different types of engineers who can help you develop electromechanical products.

Product Design Engineers

Even if you have the product design for your electromechanical product, you may need to team up with skilled product design engineers. Product design engineers deal with creating viable product designs that are actually feasible and economical to manufacture.

Product design engineers also look after the aesthetic and ergonomic aspects of the conceived products. Usually, product design engineers utilize computer applications like CATIA V6, SOLIDWORKS, 3DVIA, etc. to create definitive product designs, but sometimes, they may rely on their manual drafting skills.

In order to ensure that the design of your conceived product is impeccable in every aspect, you need to partner with experienced product design engineers.

Electrical Engineers

An electromechanical product does have many electronic components, and for that reason, you need to team up with electrical engineers. The field of electrical engineering, however, is a very broad field, so you need to partner with the right electrical engineers.

For instance, if your electromechanical product consists a high-voltage system, you need to seek out for engineers, specializing in power engineering. If it consists, electronic circuits, you need to rely on engineers, specializing in electronic engineering. Likewise, there are electrical engineers specializing in control engineering, microelectronics engineering, instrumentation engineering, and so on.

Based on the nature of your electromechanical product, you may need to team up with engineers, specializing in the different fields of electrical engineering.

Mechanical Engineers

An electromechanical product will obviously have the moving mechanical parts. In order to design and develop the mechanical parts, you will need to rely on mechanical engineers. However, just like electrical engineering, mechanical engineering is a broad field.

Mechanical engineers may specialize in different disciplines of mechanical engineering, like mechanics, biomechanics, mechatronics and robotics, thermodynamics and thermos-science, structural analysis, technical drawing, CNC, etc.

As per the nature of your conceived product, you may need to partner with mechanical engineers, specializing in different disciplines of mechanical engineering.

Manufacturing Engineers

Manufacturing engineers deal with employing the appropriate manufacturing practices. Their main focus is to select the right raw material and turn that material into a new product in the most efficient, effective, and economical way.

Manufacturing engineering is also a pretty broad field, and the manufacturing engineers may specialize in the subfields, such as plastic product manufacturing, lean manufacturing, CNC (computer numerically controlled) manufacturing, and additive manufacturing (3D printing) to name a few.

Again, based on the nature of your conceived electromechanical product, you may need to select the right engineers who are better suited for the job.

Software Engineers

Sometimes, electromechanical products may require a software in order to perform various functions. To design and develop the software, you may need to rely on software engineers.

Software engineers may specialize in different disciplines, but when it comes to the development of products that rely on software to function, you will have to work with engineers who specialize in embedded software programming.

Embedded software applications control the machines and only those engineers who know embedded programming can develop such software applications. So, if your electromechanical product needs software to function, you will need to hire skilled software engineers.

Industrial Engineers

Industrial engineers monitor the entire process of electromechanical product development, right from product design and product prototype development phases to product manufacturing and product fulfillment phases.

Industrial engineers ensure to minimize the waste of time, money, energy, materials, labors, machine time, and other resources that do not generate any value.

Whether it is the development of electromechanical products, medical device products, products with embedded software, or any complex products, having an industrial engineer on board always proves to be very beneficial.

The above-mentioned engineers are just some of the common types of engineers who will help you develop electromechanical products. Searching for each type of engineers and teaming them with each other to work on your electromechanical product can be a very difficult task. Partnering with a reputable product development company instead, that has a collaborative team of engineers, can prove to be very beneficial. You will be able to realize your conceived electromechanical product while saving substantially on time, money, and effort.

Want to bring your complex product ideas to life? No matter how challenging and resource-demanding your product ideas are, GID Development Corporation will help you realize them. A leading product development company in the US, GID Development Corporation provides swift, agile, and economical product design, rapid product prototyping, and product development services. They have a vast experience in developing complex products, like electromechanical products, medical device products, mechanical products, products with embedded software, and so on. Utilizing the state-of-the-art technologies, like the 3DEXPERIENCE Platform from Dassault Systèmes, experienced engineers at GID Development Corporation ensure to bring your product ideas to life.

Want to know more about, the leading product development company in the US, GID Development Corporation? Just visit http://www.gidcompany.com/.

Have any queries regarding electromechanical product development? Just call Patrick at 714.528.2482 between 8:00 AM to 5:00 PM PST, for a 15-minute FREE telephonic conference. He will answer to various product development questions relating to electromechanical products or any other complex products.

Plastic & Metal Product Manufacturing Processes

Plastic Product Manufacturing
Plastic & Metal Product Manufacturing Processes 5.00/5 (100.00%) 1 vote

One important aspect that every industrial designer and mechanical engineer should consider is the selection of the right product manufacturing process. For product development, there are many manufacturing processes that engineers can utilize; however, choosing the right one can greatly affect the cost of manufacturing as well as the success of the final product. Here is a brief on some of the most common plastic product manufacturing and metal product manufacturing processes.

Plastic Product Manufacturing Processes

For the sake of this discussion, let us assume that you need to make at least 10,000 parts. For less quantity, rapid prototyping or 3D printing processes are more appropriate and economical.

Here are some plastic manufacturing processes that plastic product manufacturers commonly utilize to mass produce plastic parts and components.

  1. Injection Molding: Plastic injection molding is the most preferred process that produces parts and components with the lowest cost per part. The process is ideal for moderately-sized production runs. The production tooling cost is a bit of concern, especially if you do not have a definitive mold for the plastic part. Nevertheless, you can use aluminum molds until you get the definitive mold design. Once you have the definitive mold design, you can shift to stainless steel molds, which are durable and suitable for a high-volume production.
  2. CNC Machining: Computer numerical control machining or just CNC machining is the process in which computers play a big role in controlling the CNC machines like mills, plasma cutters, drills, etc. CNC machining is an ideal process to employ for small-sized production runs for small parts. The process allows precision and good surface finish too. The drawback of CNC machining is the high costs. Nevertheless, CNC machining offers automation, which eliminates manual labor and errors caused by manual laborers.
  3. Rotational Molding: Rotational molding is an appropriate plastic product manufacturing process to produce soft, rubbery parts. Both simple and complex parts can be produced using rotational molding. It also helps produce several pieces of a single part, which can then be assembled together. This eliminates overall fabrication costs. Rotational molding also eliminates significant wastage of material. The drawback of this process is it does not facilitate precision. And just like plastic injection molding, the production tooling cost is a concern.
  4. Thermoforming: Thermoforming is a suitable process to manufacture large plastic parts. The production tooling cost is lower than other plastic product manufacturing processes. The production time is also lower. The disadvantage of thermoforming is that it does not offer precision. Intricate shapes and good surface finish are also hard to achieve with thermoforming.

Metal Product Manufacturing Processes

Metal product manufacturing is more expensive than plastic product manufacturing because metals are more costly than plastic materials. It is possible to rapid prototype or 3D print some metal parts, but it will prove uneconomical.

Here are some metal manufacturing processes that product manufacturers commonly utilize to mass produce metal parts and components.

  1. CNC Machining: Aside from the plastic parts, with CNC machining, it is possible to produce metal parts. Thanks to computers, playing a role in controlling CNC machines, the process is appropriate for making complex parts. Precision is easy to achieve with CNC machining. The drawback of CNC machining is the high costs, even for producing small parts.
  2. Die Casting: Die casting is a suitable metal product manufacturing process to produce metal parts with high dimensional accuracy and smooth surface finish. The process facilitates rapid production rates. The per part cost is also lower than other metal manufacturing processes. The drawback, however, is the high production tooling cost – perhaps it has the highest tooling cost.
  3. Investment Casting: One of the oldest processes, investment casting is appropriate to manufacture complex parts with a very smooth surface. The process also offers exceptional dimensional accuracy. The drawback, aside from the cost, is the long production-cycle times. For high-volume manufacturing, the process could prove to be expensive and infeasible.
  4. Sand Casting: Sand casting is one of the most popular processes to produce small and complex metal parts. Instead of metal molds, this process utilizes sand molds. This substantially reduces the cost. With sand casting, it is possible to achieve high dimensional accuracy. The process is suitable for low to medium production runs, but for high volumes, it will prove to be infeasible.

Aside from these processes, there are many other plastic product manufacturing processes and metal product manufacturing processes. Choosing the right one will affect the cost of manufacturing and the success of the final product.

Looking for a good plastic product manufacturer in California? Look no further than GID Development Corporation. A product development company, based in California, GID Development Corporation provides exceptional product design, product prototyping, plastic product manufacturing, 3D printing and other services. With their experience and expertise in injection molding, CNC machining and other processes, the professional industrial and mechanical engineers at GID Development Corporation can help you develop exceptional new products.

Whether it is a complex electromechanical product or a simple medical device product, GID Development Corporation can “GET IT DONE!” To learn more, get in touch at http://www.gidcompany.com/.

Have any queries regarding plastic product manufacturing? Just call Patrick at 714.528.2482 between 8:00 AM to 5:00 PM PST, for a FREE 15-minute telephonic conference. He will answer to various questions regarding plastic product manufacturing and rapid prototyping.