When it comes to product development, most inventors fail to recognize or overlook the importance of the product design. While every phase of the new product development is important, product design phase is something that requires a little bit more consideration. After all, the outcome of the conceived product predominantly depends upon its product design. Product design also affects the manufacturing costs, and eventually the final price, of the product. For that reason, new product design is one very important stage that every inventor should heed to without fail.
New product design has many aspects, but in this blog, we will shed some light on Design-To-Cost aspect. Design-to-cost or DTC is a methodical approach to designing a product in such a way that the cost of product development and manufacturing is minimum. DTC has many components, but we will list only the main ones and explain how to deal with them during the new product design phase.
Overuse of material has three severe penalties – increase in material cost, increase in production cost, and increase in ecological footprint. Using the wrong type of material also has the same penalties. For that reason, one has to be very cautious with choosing and using the material. One also needs to be cautious with over-engineering – designing a product to be more complicated than necessary. Over-engineering leads to overuse of material. Smart product design, computer analysis, and performance tests help choose the right type of material and eliminate the overuse of material, minimizing the overall cost of manufacturing.
Designing a product by adhering to the principle of “Design for Manufacturability” can drastically reduce the cost of the final product. Design for Manufacturability or DFM in simple terms is designing a product in such a way that it is easy to mass-manufacture. In order to design a product that is easy to manufacture, inventors should involve the manufacturer in the product design phase itself. A product manufacturer’s advice during the product design stage can save drastic design changes as well as money later on.
For certain products, usually the ones requiring manual assembly, testing, packaging, etc., the cost of labor can be a major overhead. Inventors should not overlook this labor cost. The number of laborers, as well as the labor-time, should be clearly defined and calculated during the product design phase, and the product design should focus to minimize both the number of laborers and labor time required.
Certain products demand regular maintenance, and it costs a lot. A product design company can reduce such a maintenance cost in two ways:
- Create a robust product design – the one that demands less maintenance.
- Create a maintenance-friendly product design – the one that is easier and faster to maintain.
Production quantities have a drastic impact on both the production efficiency and cost. Designing a new product without considering the required quantities might adversely affect the production efficiency, and it also increases the costs. Estimating the product quantities beforehand during the initial research and product design stages can factor towards the reduced final cost of the new product.
Most new products have some accessories, like packaging, components, spare parts, user manuals, and so on. All these accessories add costs to the final product’s cost. Inventors should not overlook these accessories and their costs. Some of these accessories directly complement the final product; hence, accessories should be the part of the main product design.
If the new product is targeted for the global market, the product’s logistics costs can be significant. The new product’s size, dimension, weight, fragility, storage, and so on could increase the logistics costs. This logistics aspect needs to be considered during the product design phase so that a definitive design and the proper arrangements can be made beforehand.
New product development is challenging, and one of its stages, the new product design, requires considerable consideration. Numerous aspects are involved in new product design, and it is radically tough for inventors to tackle them all on their own. Fortunately for inventors, there are some new product design companies, like GID Development Corporation, that can help address all the product design challenges and assist in launching a new product into the market.
GID Development Corporation is one of the experienced and leading product design companies in California, USA. Utilizing advanced technologies, like Dassault Systèmes’ 3D EXPERIENCE Platform, which includes SIMULIA, SOLIDWORKS, CATIA V6, and other product design and engineering apps, and their in-depth knowledge accumulated over the years, the veterans at GID Development Corporation help inventors with definitive product designs for their conceived products.
Along with new product design, GID Development Corporation also provides a complete product development service, which includes product prototype development, product prototype testing, production tooling development, production setup, manufacturing setup, and everything in between and beyond. Whether it is product design and development of products with imbedded software, products with electronics, medical device products, electromechanical products, generic products, or special-purpose products, GID Development Corporation will definitely “GET IT DONE!”
To learn more about the leading product design company in California, GID Development Corporation, just visit http://www.gidcompany.com/.
GID Development Corporation is currently also offering a free telephonic conference to help answer various product design and development-related questions. Any inventor who is interested can just call Patrick McCarville, one of the veterans at GID, at 714.528.2482 between 8:00 AM to 5:00 PM PST.