Tag Archives: product design

Product Design – The Design-To-Cost Aspect

Product Design
Product Design – The Design-To-Cost Aspect 5.00/5 (100.00%) 1 vote

When it comes to product development, most inventors fail to recognize or overlook the importance of the product design. While every phase of the new product development is important, product design phase is something that requires a little bit more consideration. After all, the outcome of the conceived product predominantly depends upon its product design. Product design also affects the manufacturing costs, and eventually the final price, of the product. For that reason, new product design is one very important stage that every inventor should heed to without fail.

New product design has many aspects, but in this blog, we will shed some light on Design-To-Cost aspect. Design-to-cost or DTC is a methodical approach to designing a product in such a way that the cost of product development and manufacturing is minimum. DTC has many components, but we will list only the main ones and explain how to deal with them during the new product design phase.

Materials

Overuse of material has three severe penalties – increase in material cost, increase in production cost, and increase in ecological footprint. Using the wrong type of material also has the same penalties. For that reason, one has to be very cautious with choosing and using the material. One also needs to be cautious with over-engineering – designing a product to be more complicated than necessary. Over-engineering leads to overuse of material. Smart product design, computer analysis, and performance tests help choose the right type of material and eliminate the overuse of material, minimizing the overall cost of manufacturing.

Manufacturability

Designing a product by adhering to the principle of “Design for Manufacturability” can drastically reduce the cost of the final product. Design for Manufacturability or DFM in simple terms is designing a product in such a way that it is easy to mass-manufacture. In order to design a product that is easy to manufacture, inventors should involve the manufacturer in the product design phase itself. A product manufacturer’s advice during the product design stage can save drastic design changes as well as money later on.

Labor

For certain products, usually the ones requiring manual assembly, testing, packaging, etc., the cost of labor can be a major overhead. Inventors should not overlook this labor cost. The number of laborers, as well as the labor-time, should be clearly defined and calculated during the product design phase, and the product design should focus to minimize both the number of laborers and labor time required.

Maintenance

Certain products demand regular maintenance, and it costs a lot. A product design company can reduce such a maintenance cost in two ways:

  1. Create a robust product design – the one that demands less maintenance.
  2. Create a maintenance-friendly product design – the one that is easier and faster to maintain.

Quantities

Production quantities have a drastic impact on both the production efficiency and cost. Designing a new product without considering the required quantities might adversely affect the production efficiency, and it also increases the costs. Estimating the product quantities beforehand during the initial research and product design stages can factor towards the reduced final cost of the new product.

Accessories

Most new products have some accessories, like packaging, components, spare parts, user manuals, and so on. All these accessories add costs to the final product’s cost. Inventors should not overlook these accessories and their costs. Some of these accessories directly complement the final product; hence, accessories should be the part of the main product design.

Logistics

If the new product is targeted for the global market, the product’s logistics costs can be significant. The new product’s size, dimension, weight, fragility, storage, and so on could increase the logistics costs. This logistics aspect needs to be considered during the product design phase so that a definitive design and the proper arrangements can be made beforehand.

New product development is challenging, and one of its stages, the new product design, requires considerable consideration. Numerous aspects are involved in new product design, and it is radically tough for inventors to tackle them all on their own. Fortunately for inventors, there are some new product design companies, like GID Development Corporation, that can help address all the product design challenges and assist in launching a new product into the market.

GID Development Corporation is one of the experienced and leading product design companies in California, USA. Utilizing advanced technologies, like Dassault Systèmes’ 3D EXPERIENCE Platform, which includes SIMULIA, SOLIDWORKS, CATIA V6, and other product design and engineering apps, and their in-depth knowledge accumulated over the years, the veterans at GID Development Corporation help inventors with definitive product designs for their conceived products.

Along with new product design, GID Development Corporation also provides a complete product development service, which includes product prototype development, product prototype testing, production tooling development, production setup, manufacturing setup, and everything in between and beyond. Whether it is product design and development of products with imbedded software, products with electronics, medical device products, electromechanical products, generic products, or special-purpose products, GID Development Corporation will definitely “GET IT DONE!”

To learn more about the leading product design company in California, GID Development Corporation, just visit http://www.gidcompany.com/.

GID Development Corporation is currently also offering a free telephonic conference to help answer various product design and development-related questions. Any inventor who is interested can just call Patrick McCarville, one of the veterans at GID, at 714.528.2482 between 8:00 AM to 5:00 PM PST.

Product Design – 3 Reasons Why Second Opinion Design Review is Good Before New Product Development

Product Design California
Product Design – 3 Reasons Why Second Opinion Design Review is Good Before New Product Development 5.00/5 (100.00%) 1 vote

New product development being a complex and critical process, it’s always a good idea to get a second opinion product design review before you opt for product development. Whether you are looking forward to develop products with electronics, electro-mechanical products, products with imbedded software, medical device products or anything else, a second review certainly helps you save your time and money.

The GID Development Corporation shares with you some of the reasons a second opinion is a smart move when it comes to custom / new product development.

Big Brands Always Get Second Opinions on Product Development:

It’s a universal fact that a new line product hitting the shelf is reviewed by dozens of engineers and clears multiple quality checks. To avoid any manufacturing complications, big brands across the globe ensure that all engineers designing new products get lots of second opinions from other designers.

In the product design and development industry, second opinions are termed as design reviews. To ensure a fruitful second review, design engineers are required to present their new product design to other designers. This step certainly helps the designer to identify minor design issues that could lead to a major error.

Another reason why large companies emphasize on the second opinion design reviews is because electronic products, products with imbedded software and other modern day products are complex in nature, and regardless to the engineer, mistakes are almost made when designing anything complex. Therefore, it is in our favor to take every possible step to minimize the risk of design mistakes.

Second Opinions Will Reduce Your Prototyping Costs

Product prototype development is yet another expensive step involved in the process of new product development; therefore, being a responsible entrepreneur / inventor, we need to make sure that the design is accurate before prototyping.

Most product manufacturing companies prefer at least three revisions to get products ready for market; however, the number and severity of the changes required will be considerably decreased with design reviews. A second opinion design review before prototype development is one of the best ways to reduce manufacturing cost and time.

Your Wireless Design is Likely to Be Junk Without a Second Opinion

Manufacturing wireless products like WiFi, Bluetooth, or GPS is a job of high precision, and unfortunately, 75-85% of engineers get it wrong when it comes to designing wireless parts. Some mistakes are so major that the prototype may not work at all or may function in a very limited fashion.

Designing multifaceted products with imbedded software, electro-mechanical, electronic parts or something similar is quite different than ordinary products. Therefore, if you are planning a product with multiple functionalities, then you should get a second opinion.

To Conclude

The advantages of second opinion design reviews carry over into all the aspects of designing and manufacturing a new product. The opinion of multiple design veterans is always a smart move.

When it comes to new product development, hiring a product development company with years of experience and teams of engineers having specialization in different engineering fields is a wise move.

If you just had that your eureka moment, then the GID Development Corporation can certainly help you bring your ideas to life. Being one of the leading product manufacturing companies in the United States, GID offers A-Z services, from industrial design services to taking the new product to the consumers and everything in between. They have an in-house team of engineers, product designers, prototype developers, and other professionals that can help bring any idea to reality.

Along with the above mentioned reasons to partner the GID Development Corporation for your next product development venture, the NDA (Non-Disclosure Agreement) policy of the company is quite impressive. The company and its people are highly committed towards the Non-Disclosure Agreement (NDA) and protect their client’s intellectual property rights for their new product idea prior to their disclosure of any pertinent information. At the GID Development Corporation, a Non-Disclosure Agreement is placed at the apex of their product design and development process.

A Non-Disclosure Agreement covers customer-centric points such as;

  1. A complete contact information of both parties involved.
  2. Definition of Confidential Information
  3. Ownership of Confidential Information
  4. Phased Release of Discloser’s Confidential Information
  5. Term of the Agreement
  6. Termination Terms and Conditions
  7. Injunction relative to Recipient’s failure to perform
  8. Changes must be in writing and agreed to by both parties
  9. NDA does not constitute a partnership or joint venture
  10. NDA will be governed by the laws of a given State of the United States of America
  11. Brief Description of the idea and/or product
  12. Dated Signatures of both Parties

Armed with a properly crafted and executed NDA, the inventor can now freely divulge their idea and discuss it in detail while revealing their expectations for its success. Being a competent and professional design & engineering Firm, GID Company always proceed in this manner by insuring the client is protected at the start of Design & Development Process for a new or improved product idea.

To know more about NDA or to discuss your product idea, Dial 714–528–2482 and ask for Patrick McCarville or visit their website http://www.gidcompany.com/.

Outsourcing: The Best Approach to Introduce a New Product in the Market

product Design and development
Outsourcing: The Best Approach to Introduce a New Product in the Market 5.00/5 (100.00%) 1 vote

A couple of decades ago, entrepreneurs and small companies had to do everything themselves when they wanted to introduce a new product in the market. These days, as the technology advances and people demanding more and more revolutionary products, doing everything in-house may not prove to be possible, at least, economically.

Hiring the right resources, that is, product design experts, product development engineers, prototyping geniuses, marketing gurus, sales whizzes, etc., on a full-time basis, is incredibly expensive, especially for entrepreneurs and small companies. Fortunately, these days, there are several good American product design and product development companies established to whom these small companies and entrepreneurs can turn to when it comes to introducing new products in the market. Outsourcing most of the requirements is a prudent solution, allowing entrepreneurs to get the very best, and only pay the outsource partner when they need its assistance. Here are some of the functions that an entrepreneur can outsource:

Product Design & Product Development

Unless you are a skilled engineer, experienced with creating new products, you will certainly want to outsource the processes of product design and development of your potential product. Even if you are a good engineer, many projects need multiple engineers with multiple skill sets. For instance, any electromechanical product typically needs, at least, a mechanical engineer, electrical engineer, and an industrial designer who can create a suitable casing or enclosure for the potential product. If your concept is for a product with imbedded software, you will definitely need a software engineer.

Further, if a certain portion of an electrical product, mechanical product, electromechanical product, medical device product, or any other product, is complex, you may need multiple engineers with different skill sets. Having such engineers on a permanent basis is expensive and not to forget impractical, as you will not need them on a frequent basis. For that reason, outsourcing product design and product development is the best approach.

Product Prototype Development

Product prototype development is another important function that you may definitely want to outsource. Similar to product design and product development, product prototype development is a difficult process, which requires experience, multiple skill sets, and adequate product prototyping software and equipment. Having full-time product prototyping experts with vast experience and multiple skill sets is again very expensive. Further, acquiring product prototyping software and equipment is also costly. For that reason, outsourcing product prototype development makes sense.

Bulk Manufacturing

Bulk manufacturing is one of those important functions that you should certainly consider outsourcing. Bulk manufacturing a new product means establishing a suitable-size facility, procuring expensive manufacturing equipment, setting up an assembly line, hiring different personnel, and so on. This involves a colossal investment, which may simply prove impractical or impossible for small companies and entrepreneurs. Outsourcing bulk manufacturing drastically reduces expenses as well as risks.

It will be in the best interest to outsource bulk manufacturing to a USA-based company that is capable of small production runs. Once things start to flow smoothly, you can turn to an Asian manufacturer in order to raise your profit margins.

Marketing

Marketing should be the least likely function to be outsourced. No one can do better marketing of your product than yourself. This function should be performed in-house. You can hire several marketing consultants who may perform some research and offer good marketing guidance. Having an in-house marketing team will also provide you a good control over your marketing efforts. Still, if you are a startup with limited capital, you can consider outsourcing the marketing to a specialized agency.

Sales

Similar to bulk manufacturing, this is another crucial function that you should definitely consider outsourcing. Sales representatives or manufacturers’ representatives are an important component in just about every industry. They typically work on a commission, so you do not have to pay them anything until they truly generate sales. It is really a prudent decision to outsource sales.

Outsourcing sales function not only saves money, but it also helps you establish and connect to the wide sales network channels. Selling a new product to distributors and wholesalers usually requires a strong connection, which you will certainly gain by outsourcing to sales representatives.

Well, these are certain functions that are worth outsourcing. There are some product design and product development companies in the USA that can carry out all the functions on your behalf. For instance, check out GID Development Corporation. A vastly experienced product design and product development company in California, USA, GID Development Corporation provides the complete A – Z services, from new product design to product fulfillment and everything in between. Whether you want to take a new medical device product, new electromechanical product or any other type of product to the market, GID Development Corporation will assist in every phase.

Learn more about GID Development Corporation by visiting http://www.gidcompany.com/.

Currently, the leading product design and development company in the US, GID Development Corporation is offering a free 15-minute telephonic consultation with one of the veterans, Patrick McCarville. You can call Patrick at 714.528.2482 between 8:00 AM to 5:00 PM PST.

How to Get a Product Prototype Developed?

How to Get a Product Prototype Developed?
How to Get a Product Prototype Developed? 5.00/5 (100.00%) 2 votes

One of the most vital steps in a new product development is product prototype development. In very simple terms, a product prototype is a tangible version – which you can see, touch and feel – of your concept. There are many advantages of getting a product prototype made. First, you will be able to view, and even feel, how your final product will be. Second, you will be able to attract some stakeholders who can finance your new product for mass manufacturing. Third, you will be able to actually test and refine your new product idea before mass manufacturing.

When it comes to new product development, many complications can arise. And you will not know all these problems until you first have a product prototype. Therefore, product prototype development is crucial. Fortunately, when it comes to product prototype development, you do not have to make a product prototype on your own; there are many product prototype development companies that can help develop an accurate prototype in a short frame of time and in an inexpensive way. Here are a few steps that you can learn in order to get a product prototype made quickly.

Create a rough sketch of your innovation, and then create a more detailed drawing. In order to draw these drawings, you can do it on your own with a pencil or paper, or you can take help of someone to sketch your innovation based on your description. Once you have the rough sketches ready, you need to have more detailed drawings made. You need to have computer-aided design (CAD) drawings of your concept. If you know CAD application, then you can do this on your own. If not, you will need to hire someone. These CAD drawings will help you explain your concept to the product prototype development company.

Find a product prototype development company that can develop a good prototype based on your requirements and CAD drawings. If your innovation is supposed to be made from metal, then find a prototype development company that specializes in making metal prototypes. If your innovation is supposed to be made from plastic, approach a company that specializes in plastic product manufacturing or rapid prototyping. Revolutionary rapid prototyping is capable of getting your product prototype ready fairly swiftly.

Get the product prototype redeveloped, until it is perfect with construction and function. No one can get the product prototype perfect on the first try! Several product prototypes need to be made in order to get the right prototype. Of course, there are latest technologies available, for instance, Dassault Systèmes’ 3DEXPERIENCE platform, which includes CATIA V6, SOLIDWORKS, 3DVIA, 3DEXCITE, etc., that can help create an accurate product prototype, but then also, at least few prototypes need to be remade. If not due to functional or structural requirements, the need to redevelop prototype may arise because of valuable feedback from potential customers.

Get the final product prototype mass-produced, and launch your idea to potential customers. A product prototype helps you eliminate all the flaws that your product may have. Once you have the final product prototype, which is impeccable in construction and function, you will come to know that your final product will be free from any problems. Now, since you know that your final product will be free from any problems, you can easily go for mass production and sell your product to the potential consumers.

Need help with product prototype development? Get in touch with GID Company. A leading product design and product development company in California, USA, GID Company provides A to Z product fulfillment services, including new product prototype development and mass manufacturing. To learn more about GID Company, visit http://www.gidcompany.com/.

Currently, GID Company is offering a free 15-minute telephone conference with one of the product design and product prototype development veterans, Patrick McCarville. You can call Patrick at 714.528.2482 between 8:00 AM to 5:00 PM PST.

Steps in Successful Product Design

Product Design
Steps in Successful Product Design 5.00/5 (100.00%) 1 vote

New product design may seem like an easy process. The fact, however, is that it is not. A new product design involves several steps and processes that need due consideration. Failing to heed these steps and processes definitely will lead to unsuccessful product design. Here are some of the steps that entail in successful new product design.

Step 1 – Evaluating the Problem

This is the primary step where you need to identify the real problem in the market. By identifying the real problem, you can come up with innovative ideas, and thereafter, solutions to resolve the identified problem. Your idea could stem from the lack of an adequate product in the market, or a product in the market that does not function as well as it should.

Step 2 – Extensive Research

This step involves thorough researching to see what similar products are currently

in the market. This is important as it ensures that the new product you are thinking about introducing in the market does not already exist. On the other hand, it will also help you identify various problems with the existing products. Understanding the problems with the current products will help you design your new product better.

Step 3 – Generating Ideas

After performing in-depth research, the next step is where you can begin forming ideas and concepts to come up with a viable solution. This is where you can start sketching your ideas and jotting down a list of features for your product on a piece of paper. It will be in your best interest if you can use a computer to draw your sketches and note your list of features. Computers are more reliable than papers or sketchbooks!

Step 4 – Creating Prototypes

Once you have the perfect or near perfect product design, you can proceed to product prototype development. This is the step where you can actually begin to see your idea materialize. A product prototype is a working / non-working model of your product concept. A prototype is beneficial in numerous ways; it gives you the picture of how your product will look like; it allows you to test and analyze so that you can make any changes if required; it helps attract potential stakeholders, and eventually finance for taking your product to the final stages.

Step 5 – Final Design

After the success of the prototype, you can proceed to finalize the product design. This final product design should incorporate all the intended functions as well as aesthetic aspects of the product. This final design should also comply to various standard compliances if there are any. Think of this final design as a product that is in a real consumer’s hand.

Step 6 – Thorough Testing

This is a vital step. Before proceeding to mass manufacturing and launching the product in the market, it is of cardinal importance that the product goes through rigorous testing. Product testing should not only be performed by experts, but by potential customers, as well. In case something goes wrong during this stage, like dislikes of product aesthetics or certain functions, you can go back a couple of steps and improve your product further. It will, of course, cost you to go back a couple of steps, but it will not cost as much substantially as it would if you skip this step.

Step 7 – Mass Manufacturing

If everything goes well during the testing stage, you are ready for mass manufacturing. Simultaneously during the mass manufacturing, you should also perform marketing and establishing distribution channels so you can take your product to the market.

If you want to learn more about new product design, visit veterans at GID Development Corporation http://www.gidcompany.com/. GID Development Corporation is a leading product design company in California, USA. With a combined experience of over 40 years, the professionals at GID Development Corporation provide A – Z product fulfillment services.

You can also Call Patrick at 714.528.2482 between 8:00 AM to 5:00 PM PST for a free consultation.