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3D Printing & Injection Molding for New Product Development

3D Printing & Injection Molding
3D Printing & Injection Molding for New Product Development 4.00/5 (80.00%) 3 votes

3D printing technology and injection molding technology, both compete with each other. When utilized in synergy, however, these technologies deliver exceptional results. 3D printing and injection molding both help in rapid prototyping as well as in new product development. Despite the trend for different kinds of 3D printing processes is rising, the actual product manufacturing is done with injection molding. On the other hand, 3D printing proves to be a more effective and popular approach for rapid prototyping.

If you want to learn specifically about 3D printing, read this blog. If you want to learn specifically about injection molding, read this blog. If you just want a quick comparison between 3D printing and injection molding, then continue reading.

3D Printing & Injection Molding

Well now, what is the difference between 3D printing and injection molding? 3D printing and injection molding are both completely different. There are different types of 3D printing techniques, but among them, the most prevalent one is Fused Deposition Modeling (FDM). The FDM 3D printing technique works by melting the material, commonly plastic, and shaping an object by ejecting the molten material, one drop at a time in succession. The FDM 3D printer follows inputs from a design file, created by the CAD software, and basically “prints” the object layer by layer.

Injection molding, on the other hand, works by melting the material and injecting it with pressure into a pre-designed metal mold. The mold, usually of steel or aluminum, has a cavity of a certain shape in which the molten material is forcefully filled. The molten material in the cavity of the mold stays for a while to cool and harden. Once the material is sufficiently cool, the mold opens, and the material is ejected, as a definite object.

What about the time? 3D printing a single object takes considerable time than a single injection mold cycle. In order to 3D print a complex object, it might take many hours. Whereas, injection molding can produce the same object in a matter of minutes, provided that there is a definite mold for the object, made and available beforehand.

What about the cost? Injection molding, especially for a basic object or part, is substantially more expensive than 3D printing. When it comes to new product development, you first need to design the prototype of your product. In the case of 3D printing, this prototype design will be the first and last step. Once you have the prototype design, all you need to do is upload it to the 3D printer and press “print.” In a matter of minutes or hours, depending on the complexity, you will have your part ready.

In the case of injection molding, prototype design is the first step. After prototype design, the next step is designing and creating a definitive steel or aluminum mold, which helps produce the part. Making this mold is actually very expensive. Nevertheless, with the mold ready, you will be able to create numerous identical parts, which may prove economical in the long run.

What is the future of product manufacturing? Now, one thing is certain, the 3D printing technology is advancing quickly. Currently in the market, there are different types of 3D printers available. Among those, the most common type is a Fused Deposition Modeling (FDM) 3D printer. FDM can efficiently 3D print plastic parts. It does prove to be ideal and economical for creating plastic parts for product prototypes.

When used in conjunction with injection molding, however, the overall product development or product manufacturing will prove to be efficient and cost-effective. For product prototype development, you should use 3D printing. After developing the prototype and enhancing it to make it free from any defect or error and ready for mass production, you should employ injection molding, through which you can manufacture parts in bulk quantity, swiftly and inexpensively.

New product development is never easy. It demands significant time, money, efforts, and resources. A coherent approach to new product development, however, can ease the heartache of manufacturing new products.

Need help with new product design and product development? Get in touch with GID Development Corporation today. GID Development Corporation is one of the leading product development companies in the US. Based in California, GID Development Corporation provides agile and economical product design, rapid prototyping, product development, product manufacturing, and other product fulfillment services.

No matter how complex the conceived gadget or product is, GID Development Corporation, an expert product development company in California, will help you realize it. To learn more about GID Development Corporation, visit http://www.gidcompany.com/.

Have any questions regarding 3D printing, injection molding, product design, or product development? GID Development Corporation is offering a 15-minute, FREE telephonic consultation. Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST.

Why You Should Partner with a Good Product Design Company?

Product Design Company
Why You Should Partner with a Good Product Design Company? 5.00/5 (100.00%) 1 vote

The art of product designing needs the skill of designing a product (just from a concept) that is beneficial to the inventor as well as the intended consumers. Product design is certainly not an easy task. It requires many skills as well as computer knowledge and, most importantly, creativity. Not everyone is skilled enough with the aesthetics – right? Besides, you also have to be knowledgeable about different software applications, especially CAD (computer-aided design), CAM (computer-aided manufacturing), CAE (computer-aided engineering) software applications. It will definitely be in your best interest to team up with a reputable product design company to take care of your product design needs.

Here are some logical reasons why you should consider partnering with a good product design company:

A Descent Product Design Does Wonders

A few years back, the importance of a decent product design usually went unnoticed, but times have changed. Today, whether it is a simple, economical product or a complex, expensive product, its product design barely goes unnoticed. Professional product design engineers help create conclusive product designs that meet their inventor’s vision. They ensure that the product design is exactly the way the inventor envisioned and also make sure to take care of the aesthetics and ergonomics aspects so that the intended consumers like it.

Consumers do not like to waste time searching for the perfect product. For that reason, creating a good product design that can capture their attention and incite them to buy the product is necessary. Product design also factors toward the cost and manufacturability of the conceived product. Therefore, compelling product design is vital, and to get such a product design, it is necessary to rely on experienced professionals of a reputable product design company.

Product Design Experience and Computer Skills

Product design engineers have years of experience. Designing an effective product requires a vast knowledge in the field of engineering, art, and marketing. Expertise in using CAD/CAM/CAE software applications is also necessary. Where would you find someone who has considerable product design experience and thorough competency in using specialized software applications? It is rare you will find someone so capable somewhere other than a leading product design company.

Makes All the Things Easier

Ask yourself these questions:

  1. Do I have enough time to carry out all the research?
  2. Can I create detailed designs of the conceived product?
  3. Am I capable of creating a product prototype on my own?
  4. Am I qualified to determine the product material and estimate costs?
  5. Can I evaluate the product safety and figure out how well the conceived product can do in the market?
  6. Can I mass-produce the conceived product?

If the answer to these questions is “No,” then you should definitely partner with an experienced product design company. A product design company has experienced and skilled engineers who can perform a wide variety of tasks, from research to mass manufacturing. They are thoroughly aware of each product development stage, and will handle it for you.

Other Valuable Services

A leading product design company will take care of everything. Such a company will help you not only with the product design and product development. It will assist you in moving your conceived product from the point of manufacture through warehousing, distribution, and delivery to potential consumers. It will also take care of the IT stuff, like creating and setting up a website for your product. Overall, a product design company will help you bring your idea to life and take it to the intended consumers so that you can start the making profit.

Are you searching for a good product design company in California? GID Development Corporation is one of the leading product design companies in the US, and it provides A-to-Z product development services. Ranging from swift product design to rapid prototyping, economical product development to agile product fulfillment, GID Development Corporation is the BEST partner inventors can get.

GID Development Corporation is led by very skilled industrial engineers who have many years of experience in product design, product prototyping, and product development. Utilizing cutting-edge 3DEXPERIENCE Platform from DS (Dassault Systèmes), which includes CATIA V6, 3DVIA, SOLIDWORKS and other apps, GID Development Corporation can help you create electromechanical products, medical products, sports products, products with embedded software, and all sorts of complex products.

To learn more about the leading product design company in California, GID Development Corporation, visit http://www.gidcompany.com/.

Have any questions regarding product design? Call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST, for a 15-minute FREE telephonic conference. He will answer to various questions regarding product design and product development.

Types of Engineers Who Can Help Develop Electromechanical Products

Electromechanical Product Development
Types of Engineers Who Can Help Develop Electromechanical Products 5.00/5 (100.00%) 1 vote

It is a fact that developing an electromechanical product can be a highly-intellectual, time-consuming, and expensive task. Even if the time and money are not the barriers, the technical know-how and skill is something that, you as an inventor may not have to create your idea. For that reason, if you want to develop an amazing electromechanical product, you need to partner with professional engineers who specialize in multiple fields of engineering.

Because it is electromechanical product development, you will need to team with experts who have the knowledge in different fields of engineering. Approaching a reputable product development company that has engineers, specializing in different fields of engineering, may prove to be in your best interest after all.

In this blog, we will shed light on different types of engineers who can help you develop electromechanical products.

Product Design Engineers

Even if you have the product design for your electromechanical product, you may need to team up with skilled product design engineers. Product design engineers deal with creating viable product designs that are actually feasible and economical to manufacture.

Product design engineers also look after the aesthetic and ergonomic aspects of the conceived products. Usually, product design engineers utilize computer applications like CATIA V6, SOLIDWORKS, 3DVIA, etc. to create definitive product designs, but sometimes, they may rely on their manual drafting skills.

In order to ensure that the design of your conceived product is impeccable in every aspect, you need to partner with experienced product design engineers.

Electrical Engineers

An electromechanical product does have many electronic components, and for that reason, you need to team up with electrical engineers. The field of electrical engineering, however, is a very broad field, so you need to partner with the right electrical engineers.

For instance, if your electromechanical product consists a high-voltage system, you need to seek out for engineers, specializing in power engineering. If it consists, electronic circuits, you need to rely on engineers, specializing in electronic engineering. Likewise, there are electrical engineers specializing in control engineering, microelectronics engineering, instrumentation engineering, and so on.

Based on the nature of your electromechanical product, you may need to team up with engineers, specializing in the different fields of electrical engineering.

Mechanical Engineers

An electromechanical product will obviously have the moving mechanical parts. In order to design and develop the mechanical parts, you will need to rely on mechanical engineers. However, just like electrical engineering, mechanical engineering is a broad field.

Mechanical engineers may specialize in different disciplines of mechanical engineering, like mechanics, biomechanics, mechatronics and robotics, thermodynamics and thermos-science, structural analysis, technical drawing, CNC, etc.

As per the nature of your conceived product, you may need to partner with mechanical engineers, specializing in different disciplines of mechanical engineering.

Manufacturing Engineers

Manufacturing engineers deal with employing the appropriate manufacturing practices. Their main focus is to select the right raw material and turn that material into a new product in the most efficient, effective, and economical way.

Manufacturing engineering is also a pretty broad field, and the manufacturing engineers may specialize in the subfields, such as plastic product manufacturing, lean manufacturing, CNC (computer numerically controlled) manufacturing, and additive manufacturing (3D printing) to name a few.

Again, based on the nature of your conceived electromechanical product, you may need to select the right engineers who are better suited for the job.

Software Engineers

Sometimes, electromechanical products may require a software in order to perform various functions. To design and develop the software, you may need to rely on software engineers.

Software engineers may specialize in different disciplines, but when it comes to the development of products that rely on software to function, you will have to work with engineers who specialize in embedded software programming.

Embedded software applications control the machines and only those engineers who know embedded programming can develop such software applications. So, if your electromechanical product needs software to function, you will need to hire skilled software engineers.

Industrial Engineers

Industrial engineers monitor the entire process of electromechanical product development, right from product design and product prototype development phases to product manufacturing and product fulfillment phases.

Industrial engineers ensure to minimize the waste of time, money, energy, materials, labors, machine time, and other resources that do not generate any value.

Whether it is the development of electromechanical products, medical device products, products with embedded software, or any complex products, having an industrial engineer on board always proves to be very beneficial.

The above-mentioned engineers are just some of the common types of engineers who will help you develop electromechanical products. Searching for each type of engineers and teaming them with each other to work on your electromechanical product can be a very difficult task. Partnering with a reputable product development company instead, that has a collaborative team of engineers, can prove to be very beneficial. You will be able to realize your conceived electromechanical product while saving substantially on time, money, and effort.

Want to bring your complex product ideas to life? No matter how challenging and resource-demanding your product ideas are, GID Development Corporation will help you realize them. A leading product development company in the US, GID Development Corporation provides swift, agile, and economical product design, rapid product prototyping, and product development services. They have a vast experience in developing complex products, like electromechanical products, medical device products, mechanical products, products with embedded software, and so on. Utilizing the state-of-the-art technologies, like the 3DEXPERIENCE Platform from Dassault Systèmes, experienced engineers at GID Development Corporation ensure to bring your product ideas to life.

Want to know more about, the leading product development company in the US, GID Development Corporation? Just visit http://www.gidcompany.com/.

Have any queries regarding electromechanical product development? Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST, for a 15-minute FREE telephonic conference. He will answer to various product development questions relating to electromechanical products or any other complex products.

Rapid Product Designing & Rapid Prototyping – Advantages

3D Printing
Rapid Product Designing & Rapid Prototyping – Advantages 5.00/5 (100.00%) 1 vote

New product design and product development, both have come a long way today. Traditionally, product designs were hand drawn. Now, product designers are creating detailed, clear product designs using special-purpose computer applications, like Dassault Systèmes’ 3D EXPERIENCE 2016, SOLIDWORKS, and 3DVIA among many others.

For product development, specifically the product prototype development, engineers nowadays are utilizing revolutionary additive manufacturing (popularly known as 3D printing) processes, which include selective laser melting, fused filament fabrication, direct metal laser sintering, and stereolithography to name a few.

These modern rapid product designing and rapid product prototyping techniques are geared toward the swift, precise, and effortless development of new products. More importantly, with these state-of-the-art techniques, it is possible to minimize the cost of new product development! Let us look at some of the advantages that these computer-assisted 3D product designing and 3D printing techniques offer.

  1. These contemporary techniques radically minimize the time of turning a product concept into reality. Simple product concepts can be brought to life in a matter of days, and complex product concepts in a matter of a few months. Therefore, inventors can quickly realize their dreams of swiftly getting groundbreaking products into the market and selling them to make profits.
  2. These techniques help save money. Creating product designs using computer applications means getting definitive designs with a minimum number of attempts; hence, it avoids redundant costs of creating multiple product designs. 3D printing, on the other hand, eliminates the need for plastic product manufacturing tools or other molding tools needed for building product prototypes. This elimination of tools substantially saves money for the inventors.
  3. The modern techniques help mitigate product redesigning risks. Since the product designs are created virtually on the computer, they are, in most instances, ideal in every manner. Even if they are not, or if any changes are required, the product designers can quickly and effortlessly modify or change the product designs. These new product designs are then efficiently and economically 3D printed, saving time, money, and more importantly, the efforts of doing everything from scratch for the inventors.
  4. The techniques facilitate in the creation of the definitive product. Because 3D product designing is carried out virtually, using special computer applications, the chances of leaving out any product construction requirements are almost next to nothing. In the virtual world, the product designers and product developers can test almost every aspect of the conceived product. This way, they can add, remove, and experiment with the various features of the imagined product without actually creating any mockup or prototype!
  5. These techniques allow quick creation of product prototypes. Once the product designs are ready, they will be fed to a 3D printer (it’s a kind of an industrial robot). The 3D printer is then configured according to the required specifications. Once the 3D printer is configured, it will then extrude material into the desired shapes. The entire process, from feeding the product design into the 3D printer to the extrusion of the material into the desired shapes, is substantially swifter than injection molding techniques.
  6. These breakthrough techniques enable the creation of custom shapes. The 3D printer extrudes the material into desired shapes or geometries based on the instructions received from a computer. In simpler words, a 3D printer prints a material, instead of ink, based on the design it is provided. Ergo, it is possible to create custom, intriguing shapes effortlessly. This advantage of these techniques is very beneficial when it comes to medical device product development as well as electromechanical product development.
  7. These techniques make it possible to develop product prototypes using any material. Not only polymer and its variants, but 3D printers are capable of accepting and printing materials like rubber, ceramic, edible materials, and almost any metal alloy!

These were just some of the many advantages that rapid product designing and rapid product prototyping techniques offer. They are just ideal for new product design and new product development, especially product prototype development.

If you are an inventor and want to realize your product idea with these revolutionary product design and product development techniques, then partner with GID Development Corporation. A leading product design company in California, USA, GID Development Corporation provides rapid product design, rapid prototyping, rapid product development and other new product fulfillment services. They even have the ability to develop CNC-machined prototypes using different plastics and metals. This ability of GID Development Corporation comes in very handy, especially when the raw materials for rapid prototyping processes are not suitable or durable enough for the conceived product.

Whether you have a revolutionary idea for a medical device product, sports product, electromechanical product, a product with embedded software, a product with electronics, or any unique product, the product development company in California, GID Development Corporation will absolutely “GET IT DONE!”

Learn more about GID Development Corporation: http://www.gidcompany.com/

Have any queries regarding rapid product prototyping or 3D printing? Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST, for a FREE 15-minute telephonic conference. He will answer to various questions regarding product design, product prototyping, and product development.

The Costs Involved in Taking a New Product to the Market

New Product Development Cost
The Costs Involved in Taking a New Product to the Market 5.00/5 (100.00%) 1 vote

When it comes to realizing a new product idea into the physical form, many entrepreneur inventors underestimate various costs that are involved. These inventors underrate not only the product development costs but most of the other vital costs as well.

Underestimating the costs is especially true for medical device products. Inventors should never make the mistake of misjudging various costs, as it can hinder their success. Rather, they should learn and know all the different types of costs involved in bringing a new medical device product into the market.

Remember, the total cost to take a new product from just a mere concept to a mass-manufactured product widely varies. If it is a complex product, the total costs may reach to a hefty figure. Anyway, let us look at some of the most common costs that are involved when it comes to realizing a new medical device product into a physical form and taking it to the market.

Product Design Costs

The conceived product idea needs to be elaborated, and product design helps in this regard. Rough, hand-drawn sketches are carefully drawn into proper drawings by the professionals. These drawings are then elucidated even more using computer applications, like CATIA, SOLIDWORKS, etc.

While creating the drawings or 3D models using a computer application, many changes are also made and tested in order to achieve a definitive and feasible product design. Making professional drawings and computer-generated 3D models requires experience and skills, and it costs a reasonable amount of money. The computer application itself, by the way, will cost a substantial amount of money.

Product Prototyping Costs

Every new product idea needs a prototype. Based on the definitive product design, a product prototype can be made. A product prototype gives the clear understanding of how the conceived product will physically look, feel and function. At the same time, a product prototype helps test the conceived product, eliminate any defects, and enhance certain functions.

Product prototype development is a complex task as it involves creating near perfect examples of the final product. It is arduous and intellectually challenging job. It will cost a substantial amount to develop definitive product prototypes.

Product Development Costs

Based on the product prototype, the final product is developed. Since it is a medical device product, the product development costs can be broken down into (normally) three groups: the mechanical, the electronic, and the plastic.

While the mechanical and electronic do all the magic, the plastic is responsible for holding the product together. Sometimes, instead of plastic, other materials may be used, but plastic is the most common, versatile, and economical material of choice.

Normally, the mechanical and electronic will be the most difficult and expensive to develop, and they will share a big proportion of the product development costs. The plastic parts or components will, comparatively, cost less to develop.

Copyright, Licensing & Certification Costs

While the normal copyright and licensing costs may not be exorbitant, the fees that inventors have to pay, if they hire professionals, are something worth considering.

For novice inventors, the process of acquiring the copyright and other licenses may seem overwhelming. At the same time, in order to protect the invention, acquiring the copyright and licenses is essential. For that reason, inventors may need to hire professionals who would help obtain the necessary copyright and licenses. These professionals will charge fees that are worth considering.

For medical device products, inventors need to obtain certain certifications from the US Food and Drug Administration (FDA). Acquiring these certifications will also cost some money.

Production Setup Costs

Inventors need to set up production facilities in order to mass manufacture the conceived product. Establishing a production facility is no easy feat, and it requires a considerable amount of capital.

Since it is a medical device product, hybrid production facility, which can mass manufacture and assemble mechanical, electronic, and plastic components, needs to be set up. Further, because it is a medical device product, the facility also needs to have a sterile environment. Forming such a facility will cost a massive amount of money.

The inventors, of course, have the option to partner with existing manufacturers, but that will also cost – not as much as establishing own facility, but a significant, nevertheless.

Well, these are just some of the common costs involved in materializing a new medical device product into a physical form and taking it to the market. Other costs such as branding, packaging, logistics, marketing, and so on are also involved.

If you are an inventor and need help in realizing a new medical device product and taking it to the market, then GID Development Corporation can help. A product development company in California, GID Development Corporation specializes in new product design, product prototyping, product development, plastic product manufacturing, and other product fulfillment services.

Whether it is medical device product development, electromechanical product development, sports product development, generic or special-purpose product development, GID Development Corporation will surely “GET IT DONE!”

Want to learn more about the professional product development company in California, GID Development Company? Just visit http://www.gidcompany.com/.

A FREE 15-minute telephonic consultation is available! Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST.