Tag Archives: Product Design company

3D Printing & Injection Molding for New Product Development

3D Printing & Injection Molding
3D Printing & Injection Molding for New Product Development 4.00/5 (80.00%) 3 votes

3D printing technology and injection molding technology, both compete with each other. When utilized in synergy, however, these technologies deliver exceptional results. 3D printing and injection molding both help in rapid prototyping as well as in new product development. Despite the trend for different kinds of 3D printing processes is rising, the actual product manufacturing is done with injection molding. On the other hand, 3D printing proves to be a more effective and popular approach for rapid prototyping.

If you want to learn specifically about 3D printing, read this blog. If you want to learn specifically about injection molding, read this blog. If you just want a quick comparison between 3D printing and injection molding, then continue reading.

3D Printing & Injection Molding

Well now, what is the difference between 3D printing and injection molding? 3D printing and injection molding are both completely different. There are different types of 3D printing techniques, but among them, the most prevalent one is Fused Deposition Modeling (FDM). The FDM 3D printing technique works by melting the material, commonly plastic, and shaping an object by ejecting the molten material, one drop at a time in succession. The FDM 3D printer follows inputs from a design file, created by the CAD software, and basically “prints” the object layer by layer.

Injection molding, on the other hand, works by melting the material and injecting it with pressure into a pre-designed metal mold. The mold, usually of steel or aluminum, has a cavity of a certain shape in which the molten material is forcefully filled. The molten material in the cavity of the mold stays for a while to cool and harden. Once the material is sufficiently cool, the mold opens, and the material is ejected, as a definite object.

What about the time? 3D printing a single object takes considerable time than a single injection mold cycle. In order to 3D print a complex object, it might take many hours. Whereas, injection molding can produce the same object in a matter of minutes, provided that there is a definite mold for the object, made and available beforehand.

What about the cost? Injection molding, especially for a basic object or part, is substantially more expensive than 3D printing. When it comes to new product development, you first need to design the prototype of your product. In the case of 3D printing, this prototype design will be the first and last step. Once you have the prototype design, all you need to do is upload it to the 3D printer and press “print.” In a matter of minutes or hours, depending on the complexity, you will have your part ready.

In the case of injection molding, prototype design is the first step. After prototype design, the next step is designing and creating a definitive steel or aluminum mold, which helps produce the part. Making this mold is actually very expensive. Nevertheless, with the mold ready, you will be able to create numerous identical parts, which may prove economical in the long run.

What is the future of product manufacturing? Now, one thing is certain, the 3D printing technology is advancing quickly. Currently in the market, there are different types of 3D printers available. Among those, the most common type is a Fused Deposition Modeling (FDM) 3D printer. FDM can efficiently 3D print plastic parts. It does prove to be ideal and economical for creating plastic parts for product prototypes.

When used in conjunction with injection molding, however, the overall product development or product manufacturing will prove to be efficient and cost-effective. For product prototype development, you should use 3D printing. After developing the prototype and enhancing it to make it free from any defect or error and ready for mass production, you should employ injection molding, through which you can manufacture parts in bulk quantity, swiftly and inexpensively.

New product development is never easy. It demands significant time, money, efforts, and resources. A coherent approach to new product development, however, can ease the heartache of manufacturing new products.

Need help with new product design and product development? Get in touch with GID Development Corporation today. GID Development Corporation is one of the leading product development companies in the US. Based in California, GID Development Corporation provides agile and economical product design, rapid prototyping, product development, product manufacturing, and other product fulfillment services.

No matter how complex the conceived gadget or product is, GID Development Corporation, an expert product development company in California, will help you realize it. To learn more about GID Development Corporation, visit http://www.gidcompany.com/.

Have any questions regarding 3D printing, injection molding, product design, or product development? GID Development Corporation is offering a 15-minute, FREE telephonic consultation. Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST.

3 Top Product Design Tips

Product Design Tips
3 Top Product Design Tips 5.00/5 (100.00%) 1 vote

While all the steps in new product development are important, one particular step demands more focus. It is the product design step. One of the primary steps in new product development cycle, product design of the conceived product factors toward the success of the final product. Product design affects the manufacturability as well as the cost of manufacturing too! For that reason, a little more attention is needed when designing a product.

Here are top three tips to consider when designing a product. The tips are based on our years of experience in the field of product design and development and are overall the best tips to take into consideration as you begin your venture into new product development.

Keep it Simple

Keep the design of your conceived product as simple as possible. The best product designs are those that just form a seamless connection between function and design. If the design of your product is complicated, it will be difficult to manufacture it. It will also increase the cost of manufacturing. Apart from these issues, if such a complicatedly-designed product is brought into the market, the potential customers will probably alienate it, resulting in total failure of the product. The goal of a good product design is to entice customers with an ergonomically-friendly design that seems easy to use.

For product design, it is best to team up with an intelligent team that can create a simple, yet attractive and functional design that allows easy and economical manufacturing.

Research

There is no need to reinvent the wheel! In fact, customers often prefer that you do not reinvent the wheel. Before designing your product, it is necessary that you conduct an extensive market research. Find out the competitors’ products that are on the market. See which features the customers like and dislike for those products. You would want your product to have only likable features – right?

When conducting the research, note down all the new features and functions you can implement in the design of your conceived product. Also, keep in mind that you do not change certain things that are familiar to the customers. For instance, it would be a terrible idea to change the order of the accelerator, brake, and clutch (ABC) in a car. People are already familiar with the default pattern, and changing it will result in instant rejection.

Prototyping and Testing

Although, product prototyping and testing are two entirely different steps that come later down in the product development cycle, they do have a connection with the product design phase. Product prototyping and testing make it possible to detect flaws or defects in the product design. Therefore, you need to create prototypes so that they can be tested to find flaws. Once the flaws are detected, you should eliminate them and then create a new product design. Based on the new product design, build and test the prototype again. You need to repeat this process until you achieve a definitive product design.

Today, because of the advanced technologies, prototype development and testing have become virtual, in a 3D computer-generated world. Nevertheless, there are still instances when you need to develop and test physical prototypes to detect the flaws and make the final product better.

You will also need to build product prototypes to give it to people for their suggestions. Based on their suggestions, you may need to alter the product design and create new prototypes again. Of course, this is a tedious process, but it is vital to achieving a flawless product design.

There is nothing easy about product design. For successful product designs, massive skills and experience are needed; skills and experience like GID Development Corporation has.

We are one of the leading product design companies in California, USA. We have decades of experience in the field, and have delivered thriving product design solutions to our clients (inventors) in the US and worldwide.

Along with product design, we provide rapid prototyping, product development, product manufacturing, and other product fulfillment services. No matter how complex the product concept is, we will help you realize it. To learn more, visit http://www.gidcompany.com/.

Have any questions regarding product design? We are offering a 15-minute, FREE telephonic consultation. Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST.

Why You Should Partner with a Good Product Design Company?

Product Design Company
Why You Should Partner with a Good Product Design Company? 5.00/5 (100.00%) 1 vote

The art of product designing needs the skill of designing a product (just from a concept) that is beneficial to the inventor as well as the intended consumers. Product design is certainly not an easy task. It requires many skills as well as computer knowledge and, most importantly, creativity. Not everyone is skilled enough with the aesthetics – right? Besides, you also have to be knowledgeable about different software applications, especially CAD (computer-aided design), CAM (computer-aided manufacturing), CAE (computer-aided engineering) software applications. It will definitely be in your best interest to team up with a reputable product design company to take care of your product design needs.

Here are some logical reasons why you should consider partnering with a good product design company:

A Descent Product Design Does Wonders

A few years back, the importance of a decent product design usually went unnoticed, but times have changed. Today, whether it is a simple, economical product or a complex, expensive product, its product design barely goes unnoticed. Professional product design engineers help create conclusive product designs that meet their inventor’s vision. They ensure that the product design is exactly the way the inventor envisioned and also make sure to take care of the aesthetics and ergonomics aspects so that the intended consumers like it.

Consumers do not like to waste time searching for the perfect product. For that reason, creating a good product design that can capture their attention and incite them to buy the product is necessary. Product design also factors toward the cost and manufacturability of the conceived product. Therefore, compelling product design is vital, and to get such a product design, it is necessary to rely on experienced professionals of a reputable product design company.

Product Design Experience and Computer Skills

Product design engineers have years of experience. Designing an effective product requires a vast knowledge in the field of engineering, art, and marketing. Expertise in using CAD/CAM/CAE software applications is also necessary. Where would you find someone who has considerable product design experience and thorough competency in using specialized software applications? It is rare you will find someone so capable somewhere other than a leading product design company.

Makes All the Things Easier

Ask yourself these questions:

  1. Do I have enough time to carry out all the research?
  2. Can I create detailed designs of the conceived product?
  3. Am I capable of creating a product prototype on my own?
  4. Am I qualified to determine the product material and estimate costs?
  5. Can I evaluate the product safety and figure out how well the conceived product can do in the market?
  6. Can I mass-produce the conceived product?

If the answer to these questions is “No,” then you should definitely partner with an experienced product design company. A product design company has experienced and skilled engineers who can perform a wide variety of tasks, from research to mass manufacturing. They are thoroughly aware of each product development stage, and will handle it for you.

Other Valuable Services

A leading product design company will take care of everything. Such a company will help you not only with the product design and product development. It will assist you in moving your conceived product from the point of manufacture through warehousing, distribution, and delivery to potential consumers. It will also take care of the IT stuff, like creating and setting up a website for your product. Overall, a product design company will help you bring your idea to life and take it to the intended consumers so that you can start the making profit.

Are you searching for a good product design company in California? GID Development Corporation is one of the leading product design companies in the US, and it provides A-to-Z product development services. Ranging from swift product design to rapid prototyping, economical product development to agile product fulfillment, GID Development Corporation is the BEST partner inventors can get.

GID Development Corporation is led by very skilled industrial engineers who have many years of experience in product design, product prototyping, and product development. Utilizing cutting-edge 3DEXPERIENCE Platform from DS (Dassault Systèmes), which includes CATIA V6, 3DVIA, SOLIDWORKS and other apps, GID Development Corporation can help you create electromechanical products, medical products, sports products, products with embedded software, and all sorts of complex products.

To learn more about the leading product design company in California, GID Development Corporation, visit http://www.gidcompany.com/.

Have any questions regarding product design? Call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST, for a 15-minute FREE telephonic conference. He will answer to various questions regarding product design and product development.

Types of Engineers Who Can Help Develop Electromechanical Products

Electromechanical Product Development
Types of Engineers Who Can Help Develop Electromechanical Products 5.00/5 (100.00%) 1 vote

It is a fact that developing an electromechanical product can be a highly-intellectual, time-consuming, and expensive task. Even if the time and money are not the barriers, the technical know-how and skill is something that, you as an inventor may not have to create your idea. For that reason, if you want to develop an amazing electromechanical product, you need to partner with professional engineers who specialize in multiple fields of engineering.

Because it is electromechanical product development, you will need to team with experts who have the knowledge in different fields of engineering. Approaching a reputable product development company that has engineers, specializing in different fields of engineering, may prove to be in your best interest after all.

In this blog, we will shed light on different types of engineers who can help you develop electromechanical products.

Product Design Engineers

Even if you have the product design for your electromechanical product, you may need to team up with skilled product design engineers. Product design engineers deal with creating viable product designs that are actually feasible and economical to manufacture.

Product design engineers also look after the aesthetic and ergonomic aspects of the conceived products. Usually, product design engineers utilize computer applications like CATIA V6, SOLIDWORKS, 3DVIA, etc. to create definitive product designs, but sometimes, they may rely on their manual drafting skills.

In order to ensure that the design of your conceived product is impeccable in every aspect, you need to partner with experienced product design engineers.

Electrical Engineers

An electromechanical product does have many electronic components, and for that reason, you need to team up with electrical engineers. The field of electrical engineering, however, is a very broad field, so you need to partner with the right electrical engineers.

For instance, if your electromechanical product consists a high-voltage system, you need to seek out for engineers, specializing in power engineering. If it consists, electronic circuits, you need to rely on engineers, specializing in electronic engineering. Likewise, there are electrical engineers specializing in control engineering, microelectronics engineering, instrumentation engineering, and so on.

Based on the nature of your electromechanical product, you may need to team up with engineers, specializing in the different fields of electrical engineering.

Mechanical Engineers

An electromechanical product will obviously have the moving mechanical parts. In order to design and develop the mechanical parts, you will need to rely on mechanical engineers. However, just like electrical engineering, mechanical engineering is a broad field.

Mechanical engineers may specialize in different disciplines of mechanical engineering, like mechanics, biomechanics, mechatronics and robotics, thermodynamics and thermos-science, structural analysis, technical drawing, CNC, etc.

As per the nature of your conceived product, you may need to partner with mechanical engineers, specializing in different disciplines of mechanical engineering.

Manufacturing Engineers

Manufacturing engineers deal with employing the appropriate manufacturing practices. Their main focus is to select the right raw material and turn that material into a new product in the most efficient, effective, and economical way.

Manufacturing engineering is also a pretty broad field, and the manufacturing engineers may specialize in the subfields, such as plastic product manufacturing, lean manufacturing, CNC (computer numerically controlled) manufacturing, and additive manufacturing (3D printing) to name a few.

Again, based on the nature of your conceived electromechanical product, you may need to select the right engineers who are better suited for the job.

Software Engineers

Sometimes, electromechanical products may require a software in order to perform various functions. To design and develop the software, you may need to rely on software engineers.

Software engineers may specialize in different disciplines, but when it comes to the development of products that rely on software to function, you will have to work with engineers who specialize in embedded software programming.

Embedded software applications control the machines and only those engineers who know embedded programming can develop such software applications. So, if your electromechanical product needs software to function, you will need to hire skilled software engineers.

Industrial Engineers

Industrial engineers monitor the entire process of electromechanical product development, right from product design and product prototype development phases to product manufacturing and product fulfillment phases.

Industrial engineers ensure to minimize the waste of time, money, energy, materials, labors, machine time, and other resources that do not generate any value.

Whether it is the development of electromechanical products, medical device products, products with embedded software, or any complex products, having an industrial engineer on board always proves to be very beneficial.

The above-mentioned engineers are just some of the common types of engineers who will help you develop electromechanical products. Searching for each type of engineers and teaming them with each other to work on your electromechanical product can be a very difficult task. Partnering with a reputable product development company instead, that has a collaborative team of engineers, can prove to be very beneficial. You will be able to realize your conceived electromechanical product while saving substantially on time, money, and effort.

Want to bring your complex product ideas to life? No matter how challenging and resource-demanding your product ideas are, GID Development Corporation will help you realize them. A leading product development company in the US, GID Development Corporation provides swift, agile, and economical product design, rapid product prototyping, and product development services. They have a vast experience in developing complex products, like electromechanical products, medical device products, mechanical products, products with embedded software, and so on. Utilizing the state-of-the-art technologies, like the 3DEXPERIENCE Platform from Dassault Systèmes, experienced engineers at GID Development Corporation ensure to bring your product ideas to life.

Want to know more about, the leading product development company in the US, GID Development Corporation? Just visit http://www.gidcompany.com/.

Have any queries regarding electromechanical product development? Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST, for a 15-minute FREE telephonic conference. He will answer to various product development questions relating to electromechanical products or any other complex products.

Product Design – The Design-To-Cost Aspect

Product Design
Product Design – The Design-To-Cost Aspect 5.00/5 (100.00%) 2 votes

When it comes to product development, most inventors fail to recognize or overlook the importance of the product design. While every phase of the new product development is important, product design phase is something that requires a little bit more consideration. After all, the outcome of the conceived product predominantly depends upon its product design. Product design also affects the manufacturing costs, and eventually the final price, of the product. For that reason, new product design is one very important stage that every inventor should heed to without fail.

New product design has many aspects, but in this blog, we will shed some light on Design-To-Cost aspect. Design-to-cost or DTC is a methodical approach to designing a product in such a way that the cost of product development and manufacturing is minimum. DTC has many components, but we will list only the main ones and explain how to deal with them during the new product design phase.

Materials

Overuse of material has three severe penalties – increase in material cost, increase in production cost, and increase in ecological footprint. Using the wrong type of material also has the same penalties. For that reason, one has to be very cautious with choosing and using the material. One also needs to be cautious with over-engineering – designing a product to be more complicated than necessary. Over-engineering leads to overuse of material. Smart product design, computer analysis, and performance tests help choose the right type of material and eliminate the overuse of material, minimizing the overall cost of manufacturing.

Manufacturability

Designing a product by adhering to the principle of “Design for Manufacturability” can drastically reduce the cost of the final product. Design for Manufacturability or DFM in simple terms is designing a product in such a way that it is easy to mass-manufacture. In order to design a product that is easy to manufacture, inventors should involve the manufacturer in the product design phase itself. A product manufacturer’s advice during the product design stage can save drastic design changes as well as money later on.

Labor

For certain products, usually the ones requiring manual assembly, testing, packaging, etc., the cost of labor can be a major overhead. Inventors should not overlook this labor cost. The number of laborers, as well as the labor-time, should be clearly defined and calculated during the product design phase, and the product design should focus to minimize both the number of laborers and labor time required.

Maintenance

Certain products demand regular maintenance, and it costs a lot. A product design company can reduce such a maintenance cost in two ways:

  1. Create a robust product design – the one that demands less maintenance.
  2. Create a maintenance-friendly product design – the one that is easier and faster to maintain.

Quantities

Production quantities have a drastic impact on both the production efficiency and cost. Designing a new product without considering the required quantities might adversely affect the production efficiency, and it also increases the costs. Estimating the product quantities beforehand during the initial research and product design stages can factor towards the reduced final cost of the new product.

Accessories

Most new products have some accessories, like packaging, components, spare parts, user manuals, and so on. All these accessories add costs to the final product’s cost. Inventors should not overlook these accessories and their costs. Some of these accessories directly complement the final product; hence, accessories should be the part of the main product design.

Logistics

If the new product is targeted for the global market, the product’s logistics costs can be significant. The new product’s size, dimension, weight, fragility, storage, and so on could increase the logistics costs. This logistics aspect needs to be considered during the product design phase so that a definitive design and the proper arrangements can be made beforehand.

New product development is challenging, and one of its stages, the new product design, requires considerable consideration. Numerous aspects are involved in new product design, and it is radically tough for inventors to tackle them all on their own. Fortunately for inventors, there are some new product design companies, like GID Development Corporation, that can help address all the product design challenges and assist in launching a new product into the market.

GID Development Corporation is one of the experienced and leading product design companies in California, USA. Utilizing advanced technologies, like Dassault Systèmes’ 3D EXPERIENCE Platform, which includes SIMULIA, SOLIDWORKS, CATIA V6, and other product design and engineering apps, and their in-depth knowledge accumulated over the years, the veterans at GID Development Corporation help inventors with definitive product designs for their conceived products.

Along with new product design, GID Development Corporation also provides a complete product development service, which includes product prototype development, product prototype testing, production tooling development, production setup, manufacturing setup, and everything in between and beyond. Whether it is product design and development of products with imbedded software, products with electronics, medical device products, electromechanical products, generic products, or special-purpose products, GID Development Corporation will definitely “GET IT DONE!”

To learn more about the leading product design company in California, GID Development Corporation, just visit http://www.gidcompany.com/.

GID Development Corporation is currently also offering a free telephonic conference to help answer various product design and development-related questions. Any inventor who is interested can just call Jim Grimes, one of the veterans at GID, at 714-323-1052 between 8:00 AM to 5:00 PM PST.