Tag Archives: Product Manufacturing Company California

Plastic Product Manufacturing – The Importance of Thermoplastic Materials

Plastic Product Manufacturing
Plastic Product Manufacturing – The Importance of Thermoplastic Materials 5.00/5 (100.00%) 1 vote

When it comes to plastic prototype development or plastic product manufacturing, it is useful to understand which material to use. Typically, there are two types of plastic materials: thermoplastic and thermosetting resin.

Thermoplastic materials are those that can be melted and cured (hardening the polymer material) again and again. There is, of course, a limit to the number of times such melting and curing process can be repeated, depending on the type of thermoplastic material. The point, however, is that such thermoplastic materials can be melted a number of times without degrading the material.

Thermosetting materials, on the other hand, are those that can be melted and shaped only once. After a thermosetting material is cured, trying to melt it again would cause the material to burn, rather than melt. Think of a 2-part epoxy to understand a thermosetting material. Before mixing with the hardener, the epoxy resin is in the liquid state. Once the resin is mixed and dried, it is not possible to heat and melt it again.

When it comes to plastic injection molding, it is easy to misjudge the importance of thermoplastic and thermosetting materials. By the way, both thermoplastic and thermosetting materials can be injection molded. The major difference, when using a thermoplastic or thermosetting material, applies after the injection molding cycle when the molded plastic solidifies. During the molding process, plastic is heated and injected into a metal mold. To get to the cavity of the metal mold, however, the molten plastic first needs to pass through an array of entry points and tunnels known as sprues, runners, and gates. The plastic cools within the mold cavity as well as inside the channels that lead to the mold cavity. The plastic that solidifies inside the channels is not the component or part of the final product. It is just a waste.

Now, what happens to the “waste” during plastic injection molding?

Thermoplastic Materials

If a thermoplastic material were used for injection molding, the waste could be recycled and used again. The solid plastic left within the sprues, runners and gates can be combined with the raw material that goes into the injection molding machine. The same thing can happen with the material from rejected plastic parts. All the waste plastic can be collected and recycled back to the onset of the process. This all sums up into higher efficiency, and eventually means, lower costs of the final product and better margin for the producer.

Thermosetting Materials

If a thermosetting material were used for injection molding, the solid plastic from the sprues, runners, and gates is simply a waste, which has no practical use whatsoever. This means that the cost of the final product will be more.

To conclude, thermoplastic materials offer some major benefits to plastic product manufacturers, consumers, and even the society, as such materials are recyclable. Indeed, when it comes to plastic prototype development or plastic product manufacturing, the manufacturer should choose and use thermoplastic materials.

At GID Development Corporation, along with top-quality product design, rapid prototyping, and product development, we provide high-class plastic product manufacturing services. We are an efficient product development company in California, USA, and provide a comprehensive service so that our clients can take their inventions, to the market easily. To ensure efficient bulk production of the novel inventions, which we help create with our product design, product prototyping, and product development services, we employ popular plastic product manufacturing techniques.

To learn more about us or our services, visit http://www.gidcompany.com/.

A free 15-minute telephonic consultation is available. Just call Patrick at 714.528.2482 between 8:00 AM to 5:00 PM PST.

Product Prototyping – 3D Printing, CNC Machining & Plastic Injection Molding

Product Prototype Development
Product Prototyping – 3D Printing, CNC Machining & Plastic Injection Molding 5.00/5 (100.00%) 1 vote

Prototype development of your conceived product is vital. A product prototype is the first physical form of an imagined product idea. It enables the inventor to actually touch and feel the perceived product. It also allows the inventor to perform various tests and make necessary changes to make the final product better. Not to forget, a product prototype is a proof of concept, enabling the inventor to pitch to potential stakeholders about the conceived product and attract more funds for the mass production.

When it comes to product prototype development, it is helpful to consider the various tools available and the different processes used for making different parts of a conceived product. Product prototype development can be carried out using one of the following three methods: 3D printing (additive manufacturing), CNC machining (subtractive manufacturing), and plastic injection molding.

3D Printing

3D printing or additive manufacturing is one of the rapid prototyping techniques that constructs 3D objects by successively depositing material in layers such that it becomes a predefined shape. In the past few years, contemporary 3D printing has been very successful for rapid prototype development, but it is gradually starting to make its impact on the product manufacturing realm as well.

CNC Machining

CNC machining or subtractive manufacturing is a technique that constructs 3D objects by successively cutting away the material from a block of solid material. Typically, a CNC machine is employed in order to cut away the material and give a definite shape. Modern CNC machines utilize several tools and cut at three axes to nine axes such that they minimize the need for operators to flip the block. One of the cardinal benefits of CNC machining is the ability to construct predefined metal parts swiftly and accurately. 3D printing, in the case of metal, does construct parts accurately, but it is relatively slower than CNC machining. Therefore, for those product prototypes that require both plastic and metal parts, it is useful to use 3D printing for plastic parts and CNC machining for metal parts.

Plastic Injection Molding

Plastic injection molding is a popular technique that constructs an object by injecting the material, with high pressure, into a mold. Once the product design engineers finalize the product design, definitive molds are made from either steel or aluminum, which are then fitted on the injection molding machine. The material is then fed into the machine, which passes through the mold and ejects as the predefined shape.

Which Method Should You Employ?

Each method is better suited for different situations. For instance, suppose you want to build a single product prototype just to get the feel of your conceived idea, run basic tests, and/or prove your concept to potential stakeholders. In such a case, if it is all plastic, you can employ 3D printing. If it is all metal, you can employ CNC machining. If it is an amalgamation of both plastic and metal, then you can employ 3D printing to produce plastic parts and CNC machining to produce metal parts. You can then assemble the plastic and metal parts to form the prototype and do whatever you wish to do with the prototype.

Now, suppose you want to create several identical product prototypes, which contain both plastic and metal parts, for consumer testing and market research. In such a case, you will need to employ plastic injection molding for plastic parts and CNC machining for metal parts. Plastic injection molding enables you to produce a moderate quantity of parts quite swiftly and economically. Once you have both the plastic and metal parts, you can assemble them to form several identical prototypes, which you can use for consumer testing and market research.

Despite the popular methods available, product prototype development can be tough, especially if you do not have a definitive product design for your conceived product. Besides, testing product prototypes and making them better are also some of the difficult challenges, which you may not be able to face it on your own. For that reason, it is sensible to partner with a product development company that employs different rapid prototyping techniques, including 3D printing, CNC machining, and plastic injection molding.

GID Development Corporation is a leading product design and product development company in the US. They offer quick and economical product design, rapid prototyping, product development, and other product fulfillment services to inventors in the US as well as across the globe. When it comes to product prototype development, experienced industrial engineers at GID Development Corporation first utilize the 3DEXPERIENCE platform from Dassault Systèmes, which includes tools like CATIA V6, 3DVIA, BIOVIA, SOLIDWORKS, etc., to create and test product designs virtually. After achieving a definitive product design, the skilled industrial engineers employ 3D printing, CNC machining, plastic injection molding, or a combination of these methods to produce accurate product prototypes. The engineers at GID Development Corporation also have the experience and in-depth knowledge that help them test the prototype and make it better.

So if you need help with product prototype development, just contact GID Development Corporation. Whether it is a simple prototype development, like for sports products, or an intricate prototype development, like for complex electromechanical products or medical products, GID Development Corporation will “GET IT DONE!”

To learn more about the leading product design and product prototype development company in the US, GID Development Corporation, visit http://www.gidcompany.com/.

Have any queries regarding product prototyping? Just call Patrick at 714.528.2482 between 8:00 AM to 5:00 PM PST, for a 15-minute FREE telephonic conference. He will answer to various questions regarding rapid prototyping, 3D printing, CNC machining, and plastic injection molding.

The Importance of New Product Design – Manufacturing Cost Perspective

New Product Design
The Importance of New Product Design – Manufacturing Cost Perspective 5.00/5 (100.00%) 1 vote

Introducing a new product into the market is a dream come true for every inventor. Introducing a new product, however, is not easy. While conceiving an idea and outlining it on a piece of paper might be simple, creating a new product from that idea is certainly a challenging task. New product development involves the creation of a constructive new product design, development of alpha and beta prototypes, testing of the prototypes, development of production tooling, mass-manufacturing of the new product, distribution of the new product, and many other crucial processes in between. Each new product development stage is vital, but in this blog, we will shed some light on new product design.

Like every other stage involved in new product development, the stage of new product design is very important. Because it comes in the early stages of new product development, understanding the product design stage demands a bit more attention. Besides, since it is one of the primary stages of new product development, the entire outcome depends on it; hence, more care is needed during this stage – the product design stage.

The success of any product heavily relies on its product design. Product design by definition can be said as, “a process of defining and creating constructive designs for a product, so as to ensure that the new product becomes successful in the market.” New product design addresses numerous things, however. For one, during the product design stage itself, the inventor can get a clear idea whether or not it is possible or feasible to create the new product. Another crucial thing the product design addresses to is the cost of manufacturing the conceived product. Most inventors, often overlook this “new product design and cost of manufacturing” aspect. In fact, some inventors do not even know what the effects of new product design are on the cost of manufacturing the final product.

Product design is not only defining and creating alluring designs for the new product, but it is also about crafting practical, functional, and cost-effective designs for the new product. Aspects such as, how many parts the new product will have, how compact or large the parts will be, what material(s) the parts will be made of, what process will be used in the production of those parts, and many others are also included in product design. After numerous brainstorming sessions, computer analysis results and mock-ups, a perfect new product design, or at least, a near-perfect new product design for a product is realized, which is beautiful, practical, functional, and most importantly, the one that facilitates economical mass-manufacturing.

Developing an efficient new product design is indeed an overwhelming task, and it might be impossible for inventors to develop such efficient designs on their own. Fortunately, there are professional product design companies, like the GID Development Corporation, that specifically deal with creating sensible new product designs and helping inventors develop successful new products at economical costs.

GID Development Corporation, an eminent new product design company in California, USA, has the experience, knowledge, tools and a team that help inventors with constructive product designs for their new product ideas. Utilizing cutting-edge technologies, like 3D EXPERIENCE Platform from Dassault Systèmes, which includes SOLIDWORKS, CATIA V6, and other apps, and their decades of experience, the veterans at GID Development Corporation create definitive product designs that are neat and functional as well as feasible and economical to mass-manufacture. Whether it is creating an efficient product design for electromechanical products, medical device products, products with imbedded software, products with electronics, or any other generic or special-purpose products, GID Development Corporation will “Get It Done!”

Some of the product design principles that GID Development Corporation follows include:

  1. Derive visually-appealing product design that is error-proof to assemble and easy to mass-manufacture with shortened product development cycle time
    • Determine and select cost-effective material(s) and production process
    • Attain a knowledge base of tooling requirements
    • Develop efficient production tooling
  2. Create a modular product design with minimized parts count
  3. Design parts with self-locating features
  4. Design parts with self-fastening features
  5. Emphasize “Top-Down” assemblies
  6. Design for a base part to locate other components
  7. Design for component symmetry for insertion

Adhering to all the above product design principles, and other ubiquitous as well as unique design principles, GID Development Corporation creates exceptional new product designs, which facilitate economical mass-manufacturing.

Along with new product design, GID Development Corporation also helps inventors with new product development, product prototype development, product prototype testing, product pre-tooling development, product mass-manufacturing, product branding, product distribution and many other product fulfillment services.

Learn more about new product design company in California, GID Development Corporation, by visiting http://www.gidcompany.com/.

Currently, GID Development Corporation is offering a free telephonic conference to help answer various product design and development-related questions that inventors may have. Anyone who is interested can just call Patrick, one of the veterans at GID, at 714.528.2482 between 8:00 AM to 5:00 PM PST.

Plastic Product Manufacturing – Tips to Find the Best Product Development Company

Plastic Product Manufacturing
Plastic Product Manufacturing – Tips to Find the Best Product Development Company 5.00/5 (100.00%) 1 vote

If you are dealing in plastic products or parts, then it’s not mandatory that you manufacture those parts or products on your own. You can hire a plastic product manufacturing company to design and develop custom plastic parts for optimum functioning of your business. There are product development companies in the United States and beyond the borders of the United states to help inventors and businesses with what they require and how much they require.

However, not all the product manufacturing companies are reliable and professional when it comes to manufacturing plastic products from scratch. It will be in your favor if you choose a plastic product manufacturer with adequate experience, workforce and technology to transform your idea into a money making product. Here are a few tips to help you find a plastic product manufacturing company that will fulfill your budding plastic parts demand.

If you are a startup, then it is advisable that you focus on the type of materials the company uses. Every product development company is different from each other, similarly not all plastic product manufacturers are going to make use of all types of raw materials to develop plastic products. Some manufacturing companies may possess expertise in creating plastic products using raw materials such as polyurethanes, whereas other may prefer polyethylene terephthalate, polyamides (nylon), polyvinyl chloride, etc. to develop new plastic products. Every raw material has its own characteristics, each suitable for specific purpose; hence, partner with a company that is able to recommend and handle the specific plastic material that you want for your parts or products.

There are some plastic product development companies that offer additional services to help inventors. The supplementary services can help you overcome any unwanted product development blunders. Some product manufacturing companies may also assist with rapid prototyping to help you test the feasibility of the concept. Partnering such versatile product development company can be worthwhile for you.

Whether you are a startup, a mid-sized business or a big brand with international presence, teaming up with a reliable plastic product manufacturing company procures tons of benefits for you. These include plastic products for vivid industries such as agriculture, transportation, medical, sports equipment, automotive, and retail to name a few.

If you are in search of a reliable plastic product manufacturing company in the United States, then the GID Development Corporation is worth considering. Propelled ahead by the team of the most skilled and experienced industry professionals, GID offers exceptional designing services, prototyping, manufacturing, and services in between. Call Patrick at 714.528.2482 8am – 5pm PST for a free consultation.

Finding a Reliable Plastic Product Manufacturing Company

Plastic Product Manufacturing Company
Finding a Reliable Plastic Product Manufacturing Company 3.00/5 (60.00%) 1 vote

All those businesses that use plastic parts are not necessarily going to manufacture them on their own. They need to go to a plastic product manufacturing company to source their plastic products need. The plastic product manufacturing companies can provide inventors and businesses what they want, but there are many companies established, and not all of them are same. It will be in your best interest to make a wise choice when it comes to choosing a plastic product manufacturer. Here are a few tips, which can help you choose a reliable plastic manufacturing company that will cater to your plastic parts demand.

For starters, consider what type or types of materials the company uses. Each manufacturer may differ from one another, and not all plastic product manufacturers are going to utilize all types of materials for manufacturing plastic products. While some may utilize polyurethanes, others may use polyethylene terephthalate, polyamides (nylon), polyvinyl chloride, etc. There are many other common and special purpose plastic materials available, each suitable for specific purposes; hence, make sure the company you may decide to choose is able to recommend and handle the particular plastic material that you want for your products or parts.

The next thing to consider is the location of the plastic product manufacturer. If you are in the US, it is obvious to choose a plastic product manufacturing company in the US. There are several benefits of choosing a domestic company. It reduces the amount of time it takes to receive your products; it reduces the exorbitant shipping costs; it enables you to visit them personally; and so on. A domestic plastic manufacturer also provides quick turnaround when needed. Make sure to visit the manufacturing facility of the company; it will give you an idea about their capability.

Some plastic manufacturers also offer other services that may help you with your overall product design and development. The ancillary services that these plastic product manufacturing companies provide may assist in the development of a design that is going to be perfect for you and your product. Some companies may also help with product prototyping and testing to help you assess the viability of the product and see if any modifications are required. Finding such companies and working with them can certainly be worthwhile for you.

A number of inventors and businesses can benefit by teaming up with a reliable plastic product manufacturing company. These include medical, agriculture, sports equipment, transportation and retail to name a few. You have the option to choose a plastic product manufacturer that predominantly deals only in the manufacturing of plastic products or you can choose a company that, along with manufacturing, provides A-Z services ranging from product design and product prototype development to product enhancement and distribution.

If you are looking for a reliable plastic product manufacturing company in California, USA, which provides A-Z services, then GID Company is worth considering. With extensive industry experience, they provide exceptional product design, prototype creation, product development, plastic product manufacturing and other product fulfillment services. Call Patrick at 714.528.2482 8am to 5pm PST for a free consultation.

To learn more about GID Company, visit their website http://www.gidcompany.com/.