Tag Archives: product manufacturing company

Product Prototyping – 3D Printing, CNC Machining & Plastic Injection Molding

Product Prototype Development
Product Prototyping – 3D Printing, CNC Machining & Plastic Injection Molding 5.00/5 (100.00%) 1 vote

Prototype development of your conceived product is vital. A product prototype is the first physical form of an imagined product idea. It enables the inventor to actually touch and feel the perceived product. It also allows the inventor to perform various tests and make necessary changes to make the final product better. Not to forget, a product prototype is a proof of concept, enabling the inventor to pitch to potential stakeholders about the conceived product and attract more funds for the mass production.

When it comes to product prototype development, it is helpful to consider the various tools available and the different processes used for making different parts of a conceived product. Product prototype development can be carried out using one of the following three methods: 3D printing (additive manufacturing), CNC machining (subtractive manufacturing), and plastic injection molding.

3D Printing

3D printing or additive manufacturing is one of the rapid prototyping techniques that constructs 3D objects by successively depositing material in layers such that it becomes a predefined shape. In the past few years, contemporary 3D printing has been very successful for rapid prototype development, but it is gradually starting to make its impact on the product manufacturing realm as well.

CNC Machining

CNC machining or subtractive manufacturing is a technique that constructs 3D objects by successively cutting away the material from a block of solid material. Typically, a CNC machine is employed in order to cut away the material and give a definite shape. Modern CNC machines utilize several tools and cut at three axes to nine axes such that they minimize the need for operators to flip the block. One of the cardinal benefits of CNC machining is the ability to construct predefined metal parts swiftly and accurately. 3D printing, in the case of metal, does construct parts accurately, but it is relatively slower than CNC machining. Therefore, for those product prototypes that require both plastic and metal parts, it is useful to use 3D printing for plastic parts and CNC machining for metal parts.

Plastic Injection Molding

Plastic injection molding is a popular technique that constructs an object by injecting the material, with high pressure, into a mold. Once the product design engineers finalize the product design, definitive molds are made from either steel or aluminum, which are then fitted on the injection molding machine. The material is then fed into the machine, which passes through the mold and ejects as the predefined shape.

Which Method Should You Employ?

Each method is better suited for different situations. For instance, suppose you want to build a single product prototype just to get the feel of your conceived idea, run basic tests, and/or prove your concept to potential stakeholders. In such a case, if it is all plastic, you can employ 3D printing. If it is all metal, you can employ CNC machining. If it is an amalgamation of both plastic and metal, then you can employ 3D printing to produce plastic parts and CNC machining to produce metal parts. You can then assemble the plastic and metal parts to form the prototype and do whatever you wish to do with the prototype.

Now, suppose you want to create several identical product prototypes, which contain both plastic and metal parts, for consumer testing and market research. In such a case, you will need to employ plastic injection molding for plastic parts and CNC machining for metal parts. Plastic injection molding enables you to produce a moderate quantity of parts quite swiftly and economically. Once you have both the plastic and metal parts, you can assemble them to form several identical prototypes, which you can use for consumer testing and market research.

Despite the popular methods available, product prototype development can be tough, especially if you do not have a definitive product design for your conceived product. Besides, testing product prototypes and making them better are also some of the difficult challenges, which you may not be able to face it on your own. For that reason, it is sensible to partner with a product development company that employs different rapid prototyping techniques, including 3D printing, CNC machining, and plastic injection molding.

GID Development Corporation is a leading product design and product development company in the US. They offer quick and economical product design, rapid prototyping, product development, and other product fulfillment services to inventors in the US as well as across the globe. When it comes to product prototype development, experienced industrial engineers at GID Development Corporation first utilize the 3DEXPERIENCE platform from Dassault Systèmes, which includes tools like CATIA V6, 3DVIA, BIOVIA, SOLIDWORKS, etc., to create and test product designs virtually. After achieving a definitive product design, the skilled industrial engineers employ 3D printing, CNC machining, plastic injection molding, or a combination of these methods to produce accurate product prototypes. The engineers at GID Development Corporation also have the experience and in-depth knowledge that help them test the prototype and make it better.

So if you need help with product prototype development, just contact GID Development Corporation. Whether it is a simple prototype development, like for sports products, or an intricate prototype development, like for complex electromechanical products or medical products, GID Development Corporation will “GET IT DONE!”

To learn more about the leading product design and product prototype development company in the US, GID Development Corporation, visit http://www.gidcompany.com/.

Have any queries regarding product prototyping? Just call Patrick at 714.528.2482 between 8:00 AM to 5:00 PM PST, for a 15-minute FREE telephonic conference. He will answer to various questions regarding rapid prototyping, 3D printing, CNC machining, and plastic injection molding.

Plastic & Metal Product Manufacturing Processes

Plastic Product Manufacturing
Plastic & Metal Product Manufacturing Processes 5.00/5 (100.00%) 1 vote

One important aspect that every industrial designer and mechanical engineer should consider is the selection of the right product manufacturing process. For product development, there are many manufacturing processes that engineers can utilize; however, choosing the right one can greatly affect the cost of manufacturing as well as the success of the final product. Here is a brief on some of the most common plastic product manufacturing and metal product manufacturing processes.

Plastic Product Manufacturing Processes

For the sake of this discussion, let us assume that you need to make at least 10,000 parts. For less quantity, rapid prototyping or 3D printing processes are more appropriate and economical.

Here are some plastic manufacturing processes that plastic product manufacturers commonly utilize to mass produce plastic parts and components.

  1. Injection Molding: Plastic injection molding is the most preferred process that produces parts and components with the lowest cost per part. The process is ideal for moderately-sized production runs. The production tooling cost is a bit of concern, especially if you do not have a definitive mold for the plastic part. Nevertheless, you can use aluminum molds until you get the definitive mold design. Once you have the definitive mold design, you can shift to stainless steel molds, which are durable and suitable for a high-volume production.
  2. CNC Machining: Computer numerical control machining or just CNC machining is the process in which computers play a big role in controlling the CNC machines like mills, plasma cutters, drills, etc. CNC machining is an ideal process to employ for small-sized production runs for small parts. The process allows precision and good surface finish too. The drawback of CNC machining is the high costs. Nevertheless, CNC machining offers automation, which eliminates manual labor and errors caused by manual laborers.
  3. Rotational Molding: Rotational molding is an appropriate plastic product manufacturing process to produce soft, rubbery parts. Both simple and complex parts can be produced using rotational molding. It also helps produce several pieces of a single part, which can then be assembled together. This eliminates overall fabrication costs. Rotational molding also eliminates significant wastage of material. The drawback of this process is it does not facilitate precision. And just like plastic injection molding, the production tooling cost is a concern.
  4. Thermoforming: Thermoforming is a suitable process to manufacture large plastic parts. The production tooling cost is lower than other plastic product manufacturing processes. The production time is also lower. The disadvantage of thermoforming is that it does not offer precision. Intricate shapes and good surface finish are also hard to achieve with thermoforming.

Metal Product Manufacturing Processes

Metal product manufacturing is more expensive than plastic product manufacturing because metals are more costly than plastic materials. It is possible to rapid prototype or 3D print some metal parts, but it will prove uneconomical.

Here are some metal manufacturing processes that product manufacturers commonly utilize to mass produce metal parts and components.

  1. CNC Machining: Aside from the plastic parts, with CNC machining, it is possible to produce metal parts. Thanks to computers, playing a role in controlling CNC machines, the process is appropriate for making complex parts. Precision is easy to achieve with CNC machining. The drawback of CNC machining is the high costs, even for producing small parts.
  2. Die Casting: Die casting is a suitable metal product manufacturing process to produce metal parts with high dimensional accuracy and smooth surface finish. The process facilitates rapid production rates. The per part cost is also lower than other metal manufacturing processes. The drawback, however, is the high production tooling cost – perhaps it has the highest tooling cost.
  3. Investment Casting: One of the oldest processes, investment casting is appropriate to manufacture complex parts with a very smooth surface. The process also offers exceptional dimensional accuracy. The drawback, aside from the cost, is the long production-cycle times. For high-volume manufacturing, the process could prove to be expensive and infeasible.
  4. Sand Casting: Sand casting is one of the most popular processes to produce small and complex metal parts. Instead of metal molds, this process utilizes sand molds. This substantially reduces the cost. With sand casting, it is possible to achieve high dimensional accuracy. The process is suitable for low to medium production runs, but for high volumes, it will prove to be infeasible.

Aside from these processes, there are many other plastic product manufacturing processes and metal product manufacturing processes. Choosing the right one will affect the cost of manufacturing and the success of the final product.

Looking for a good plastic product manufacturer in California? Look no further than GID Development Corporation. A product development company, based in California, GID Development Corporation provides exceptional product design, product prototyping, plastic product manufacturing, 3D printing and other services. With their experience and expertise in injection molding, CNC machining and other processes, the professional industrial and mechanical engineers at GID Development Corporation can help you develop exceptional new products.

Whether it is a complex electromechanical product or a simple medical device product, GID Development Corporation can “GET IT DONE!” To learn more, get in touch at http://www.gidcompany.com/.

Have any queries regarding plastic product manufacturing? Just call Patrick at 714.528.2482 between 8:00 AM to 5:00 PM PST, for a FREE 15-minute telephonic conference. He will answer to various questions regarding plastic product manufacturing and rapid prototyping.

The Importance of New Product Design – Manufacturing Cost Perspective

New Product Design
The Importance of New Product Design – Manufacturing Cost Perspective 5.00/5 (100.00%) 1 vote

Introducing a new product into the market is a dream come true for every inventor. Introducing a new product, however, is not easy. While conceiving an idea and outlining it on a piece of paper might be simple, creating a new product from that idea is certainly a challenging task. New product development involves the creation of a constructive new product design, development of alpha and beta prototypes, testing of the prototypes, development of production tooling, mass-manufacturing of the new product, distribution of the new product, and many other crucial processes in between. Each new product development stage is vital, but in this blog, we will shed some light on new product design.

Like every other stage involved in new product development, the stage of new product design is very important. Because it comes in the early stages of new product development, understanding the product design stage demands a bit more attention. Besides, since it is one of the primary stages of new product development, the entire outcome depends on it; hence, more care is needed during this stage – the product design stage.

The success of any product heavily relies on its product design. Product design by definition can be said as, “a process of defining and creating constructive designs for a product, so as to ensure that the new product becomes successful in the market.” New product design addresses numerous things, however. For one, during the product design stage itself, the inventor can get a clear idea whether or not it is possible or feasible to create the new product. Another crucial thing the product design addresses to is the cost of manufacturing the conceived product. Most inventors, often overlook this “new product design and cost of manufacturing” aspect. In fact, some inventors do not even know what the effects of new product design are on the cost of manufacturing the final product.

Product design is not only defining and creating alluring designs for the new product, but it is also about crafting practical, functional, and cost-effective designs for the new product. Aspects such as, how many parts the new product will have, how compact or large the parts will be, what material(s) the parts will be made of, what process will be used in the production of those parts, and many others are also included in product design. After numerous brainstorming sessions, computer analysis results and mock-ups, a perfect new product design, or at least, a near-perfect new product design for a product is realized, which is beautiful, practical, functional, and most importantly, the one that facilitates economical mass-manufacturing.

Developing an efficient new product design is indeed an overwhelming task, and it might be impossible for inventors to develop such efficient designs on their own. Fortunately, there are professional product design companies, like the GID Development Corporation, that specifically deal with creating sensible new product designs and helping inventors develop successful new products at economical costs.

GID Development Corporation, an eminent new product design company in California, USA, has the experience, knowledge, tools and a team that help inventors with constructive product designs for their new product ideas. Utilizing cutting-edge technologies, like 3D EXPERIENCE Platform from Dassault Systèmes, which includes SOLIDWORKS, CATIA V6, and other apps, and their decades of experience, the veterans at GID Development Corporation create definitive product designs that are neat and functional as well as feasible and economical to mass-manufacture. Whether it is creating an efficient product design for electromechanical products, medical device products, products with imbedded software, products with electronics, or any other generic or special-purpose products, GID Development Corporation will “Get It Done!”

Some of the product design principles that GID Development Corporation follows include:

  1. Derive visually-appealing product design that is error-proof to assemble and easy to mass-manufacture with shortened product development cycle time
    • Determine and select cost-effective material(s) and production process
    • Attain a knowledge base of tooling requirements
    • Develop efficient production tooling
  2. Create a modular product design with minimized parts count
  3. Design parts with self-locating features
  4. Design parts with self-fastening features
  5. Emphasize “Top-Down” assemblies
  6. Design for a base part to locate other components
  7. Design for component symmetry for insertion

Adhering to all the above product design principles, and other ubiquitous as well as unique design principles, GID Development Corporation creates exceptional new product designs, which facilitate economical mass-manufacturing.

Along with new product design, GID Development Corporation also helps inventors with new product development, product prototype development, product prototype testing, product pre-tooling development, product mass-manufacturing, product branding, product distribution and many other product fulfillment services.

Learn more about new product design company in California, GID Development Corporation, by visiting http://www.gidcompany.com/.

Currently, GID Development Corporation is offering a free telephonic conference to help answer various product design and development-related questions that inventors may have. Anyone who is interested can just call Patrick, one of the veterans at GID, at 714.528.2482 between 8:00 AM to 5:00 PM PST.

Plastic Product Manufacturing – Tips to Find the Best Product Development Company

Plastic Product Manufacturing
Plastic Product Manufacturing – Tips to Find the Best Product Development Company 5.00/5 (100.00%) 1 vote

If you are dealing in plastic products or parts, then it’s not mandatory that you manufacture those parts or products on your own. You can hire a plastic product manufacturing company to design and develop custom plastic parts for optimum functioning of your business. There are product development companies in the United States and beyond the borders of the United states to help inventors and businesses with what they require and how much they require.

However, not all the product manufacturing companies are reliable and professional when it comes to manufacturing plastic products from scratch. It will be in your favor if you choose a plastic product manufacturer with adequate experience, workforce and technology to transform your idea into a money making product. Here are a few tips to help you find a plastic product manufacturing company that will fulfill your budding plastic parts demand.

If you are a startup, then it is advisable that you focus on the type of materials the company uses. Every product development company is different from each other, similarly not all plastic product manufacturers are going to make use of all types of raw materials to develop plastic products. Some manufacturing companies may possess expertise in creating plastic products using raw materials such as polyurethanes, whereas other may prefer polyethylene terephthalate, polyamides (nylon), polyvinyl chloride, etc. to develop new plastic products. Every raw material has its own characteristics, each suitable for specific purpose; hence, partner with a company that is able to recommend and handle the specific plastic material that you want for your parts or products.

There are some plastic product development companies that offer additional services to help inventors. The supplementary services can help you overcome any unwanted product development blunders. Some product manufacturing companies may also assist with rapid prototyping to help you test the feasibility of the concept. Partnering such versatile product development company can be worthwhile for you.

Whether you are a startup, a mid-sized business or a big brand with international presence, teaming up with a reliable plastic product manufacturing company procures tons of benefits for you. These include plastic products for vivid industries such as agriculture, transportation, medical, sports equipment, automotive, and retail to name a few.

If you are in search of a reliable plastic product manufacturing company in the United States, then the GID Development Corporation is worth considering. Propelled ahead by the team of the most skilled and experienced industry professionals, GID offers exceptional designing services, prototyping, manufacturing, and services in between. Call Patrick at 714.528.2482 8am – 5pm PST for a free consultation.

6 Simple Steps to Find a Product Manufacturing Company in USA

Find a Product Manufacturing Company in USA
6 Simple Steps to Find a Product Manufacturing Company in USA 5.00/5 (100.00%) 2 votes

As an entrepreneur, you know very well that in order to overcome the competition, and to thrive in a competitive market, you have to be the best brand experience for your end-users. In the past few years, every industry is experiencing great waves of product manufacturing and marketing change. This leaves every business, small or large alike, with the task of finding the right product manufacturing company that can manufacture lucrative products for their potential customers in the most efficient and effective way possible.

Being an established product manufacturing company in the USA, GID has compiled a checklist for you to help you make the right decision when choosing a product development company.

Step 1: Know your bottom line

The first step to clearly understand what your concept is and what you wish to develop for your customers. You need to carefully set your business goals, and then plan accordingly to achieve those goals. While at the same time, you should also know how you are going to measure your success. When you know what you need to achieve your objectives, you will be able to conclude whether a product manufacturing company fits the bill or not.

Step 2: Know you cost vs value

This is one of the most decisive factors when it comes to new product development. Pricing is certainly a deal maker or deal breaker when it comes to hiring a manufacturing company. If you start to cut costs only for saving a few dollars, then you may not reap as much value in the long term when it comes to offering the products you planned for in the step one.

Step 3: Identify a solid track record

This step includes a process of identifying a product manufacturing company’s industry presence and the type of projects it has executed until today. Such product development companies have some stellar ideas and new methodologies to consider and implement. The point here is how much a product development company understands your business and industry. Besides, have they effectively developed a similar solution for other clients? Ask the company for some references, client testimonials, and case studies to measure the results.

Step 4: Communicate and learn

There should be no communication gap between you and the manufacturing company you decide to hire, as flawless communication ensures exact product development with fewer hiccups. Persistent communication is necessary because it helps you understand what your product development company is, understanding and doing.

When you start a discussion with them, they should be listening to you carefully, they should be clear to explain what they would be doing, and they should explain how they would be doing it. Most importantly, if you ever get confused or lost in the part of the discussion, they should patiently make you understand the issue.

Step: 5 Know what you want to achieve, be realistic

Before you decide to modify your existing product or plan to develop a new product with the help of a product development company, invest some time and thought into your goals and expectations.

What are some goals you can reach?

  1. Generate more leads
  2. Increase sales
  3. Improve product or brand awareness
  4. Be “in touch” with your customer base

Step 6: Know your strategy

A good product manufacturing company should be offering you a clear, concise product development strategy. A good strategy will give your business a strong sense of authority, relevance, and trust. Ask your product development company about their approach towards the product design, prototype development and manufacturing. Ensure that the strategy you frame has the potential to fulfill your business objectives. The strategy should be outlined in such a way that you reach your deadline and stay within the budget.

Want to discuss your next project? Call Patrick today at 714–528–2482 to discuss the feasibility of your concept, please visit www.GIDCompany.com.