Plastic Product Manufacturing – Tips to Find the Right Plastic Product Manufacturer in the USA

With every passing year, the need of plastic-based consumer products has risen like never before. When it comes to plastic product manufacturing, often entrepreneurs struggle to find a reliable plastic product manufacturer within their reach. Entrepreneurs normally get confused with the questions like, “What raw materials to use for manufacturing new products?”, “What manufacturing process to follow?”, and most importantly, “Where to get it manufactured?”

Just like other entrepreneurs, if you are stuck with, “How to find the best plastic product manufacturer locally?”, then here are some tips to consider that may help you hire the best plastic product manufacturing company in the USA.

1.    Product Design Capabilities

Before you hire a product development company for manufacturing new products, it is crucial to know whether the company has professional product designers to sketch the required product designs. You may also require a fully-functional prototype before mass production. Most plastic product manufacturing companies have the professionals to design the products; however, hiring of an experienced manufacturing company located in your state or country, is advised. Hiring a local company helps in saving time and money wasted during the refining of the design until it is perfect for the next step.

2.    Highest Quality Control

It is necessary to make sure that the company you decide to hire follows the highest and most stringent levels of quality control, because you intend on mass production, and low quality could lead to major losses. A tiny single mistake in the design could lead to a disaster; therefore, consult a company and discuss this concern in advance. Another way to find a quality-oriented plastic product manufacturer is by visiting reviews and feedback sections of their website, which will have adequate information about all the local as well as international companies.

3.    Do not Forget to Compare Services, and Always Have an Alternative

Although many entrepreneurs prefer to continue with a single plastic product manufacturing company, it is necessary to have an alternative, in case they don’t deliver. Terms and charges of many other product manufacturers may be more attractive so don’t compromise because a low manufacturing cost may affect the quality of the plastic products you order.

Contact GID – a Plastic Product Manufacturing Company in California, USA

Spending a little more time in search of the best plastic product manufacturer will help you in making the best decision for your business. Follow these steps to ensure you get the highest quality services and products. For more information on plastic product manufacturing, or to consult one of the best plastic product manufacturers in California, USA.

 

Prospective of 3D Printing Explained by Product Development Company, California

In the last three decades, the use of 3D printing in the arena of new product development has progressed from costly prototyping technology used by an elite few to a flourishing industry, manufacturing both smaller-scale goods and fully functional parts and components for aerospace, automotive, and more.

However, a question arises between the product development companies if this blossoming technology really proves to be the cornerstone of the next industrial revolution.

Considering the prevailing hype around 3D printing, most users were surprised when “3D Systems Corp.,” a renowned manufacturer of 3D printers and other accessories, recently lowered its profit estimates for 2013 and its projection for 2014. The closing sharp-drop in shares led some to predict that the powerful industry could be heading to a dead end.

What is the Future of 3D Printing?

Looking at the current scenario, it seems like the market bubble may have busted, and the lasting potential of this technology has not been changed, especially when it comes to manufacturing of mainstream products. Mainstream and profitable industries such as automotive and aerospace already depend and make use of 3D printing in their production procedures. Rolls Royce and General Electric, for instance, are both planning to develop 3D printed components for their individual jet engines, and automotive king Ford has been using the technology to print test parts for years.

The use of 3D printing is no more limited in manufacturing of automotive, aerospace, and other expensive commodities, but is also utilized by small-scale industries like toys, consumer products, and many others. As per a report released by McKinsey & Co., there are countless benefits of 3D printing over other development technologies, and they are as follows:

  1. Accelerated Product Development Cycles: At the time of new product development, 3D printing allows a product development company to thrust the process of product development. It helps in accelerating the R&D process in a lucrative manner, eventually reducing product-launch risk and time to market. However, it will demand a powerful supply chain that can keep up with accelerated production rate without making any compromise in quality of products.
  1. Allows Framing New Product Development Strategies and Footprints: As the expenses drop and capabilities escalate, 3D printing could be used to manufacture more parts; however, this does not imply that every part is made this way. A strategy should be framed about which parts will extract the maximum advantage from the technology. Product development companies must also look out for the framing of industry standards regarding printing materials, which could influence both price and footprint decisions.
  1. Increasing Sources of Revenue: 3D printing has the tendency to decrease the complication and the expense behind some production types, inspiring companies to set apart their goods in other ways, such as providing personalized designs to a wide customer base. The capability to develop replacement parts could also alter the structure of aftermarket services.
  1. New Capabilities: If product manufacturing companies desire to develop profitable new products, then they must not only perk-up their design knowledge in terms of 3D printing but they must also have product designers and engineers who can overcome the technical encounters of tuning print materials, so they reap the most out of them.

Product development companies that adopted 3D printing in their early stage will be in the best position to extract maximum benefit of the technology, once it really come into its own. If you still have any questions or queries regarding how 3D printing can help you in manufacturing new product for your potential customers, then contact GID, a product design, prototype, and development company in California, USA.

Moreover, you can browse our portfolio to explore our proficiency and professionalism in the field of new product manufacturing. If you had that eureka moment and are planning to develop profitable products out of that for your end-users, then give us call at 714-323-1052. We also offer free, no-obligation quote and consultation.

Need of New Product Development Explained by Product Manufacturing Company, California

Not only yours, but the fierce competition is around every business across the globe, and new product development is the only key to making your business stand strong and firm. It is almost impossible for any business to flourish if it continues to offer the same services or products for years when its competitors are frequently launching something better and more useful. In the age of clever customers, using smart devices (smartphones or tablets), your product has to be smart enough to gain the upper hand in the competition and to attract more customers.

To spread awareness among entrepreneurs across the United States of America and other continents around the world, GID, a product manufacturing company, explains the importance of new product development, and they are as follows:

  1. To meet your customers’ requirements – With time, the needs of your customers change; hence, you need to take adequate steps to fulfill their requirements without hurting their budget. You should immediately respond to this shifting market ecosystem through your products and services, or else your customers will switch to competitors’ product that satisfies their requirements. For instance, big brand like Coca Cola launched the Coca Cola Zero and Diet Coke having low sugar, salt, and fat to attract health-conscious individuals across the globe.
  1. To beat your competitors – As stated above, new product development is the only key to have the upper hand in the competition. With the advancements in the technology, new products are frequently launched, incorporating new features, to generate revenue and to increase brand awareness. Tech-friendly customers also prefer to buy the latest products to illustrate their status and style. If you desire to beat all your competitors at once, figure out what your potential customers are looking for, hire a professional product manufacturing company, and ask them to design and develop something like never before.
  1. Life cycle of your existing product – Every product comes with an end date. The product launched by you today, maybe on the final stage of its life cycle by tomorrow. Hence, considering this fact, you should frequently launch new products that include latest features, stylish looks, and most importantly fit in your end-users budget. Accepting the fact, for instance, Microsoft replaced the Xbox by the Xbox 360, and then replaced Xbox 360 by Xbox One. You should continuously refresh your product offering to meet the expectations of your end-users.
  1. Maturity stage of your product – Surprising, but product maturation is yet another powerful reason that breeds the need of a new product development. Apart from the end date, as the time passes, there are chances that your product may require the touch of technology to compete withother similar products in its segment. For instance, Nintendo has replaced its DSI console with the 3DS console that includes additional features such as an extra camera so that you can film in 3D, a 3D screen that does not require glasses, motion sensors, and a joystick.

According to GID, new product development is must for every business as it helps them to dodge fierce competition and stay ahead of competitors. If you don’t invest your time and money in manufacturing new products for your customers, then someone else will grab the opportunity and your market share too. In case, if you have any questions / queries, or if you need any help or advice in regard to new product development then, please contact GID at 714-323-1052.

To browse their product design and development portfolio, please click here https://www.gidcompany.com/our-portfolio/

Plastic Injection Molding Process and Its Advantages, Explained by a Plastic Product Manufacturer

For every plastic product manufacturer, injection molding is the most reliable method of manufacturing new plastic products, maintaining 100% accuracy. When professionals at a product development company apply their knowledge with years of experience in high-quality injection molding services and processes, an entrepreneur ends up with the best quality products that continue to move forward the advancements in this internationally crucial backbone industry.

What is the Plastic Injection Molding Process?

In the field of plastic product manufacturing, injection molding is considered to the simplest product manufacturing process, and that’s the reason why, we will probably find hundreds of injection molded parts in our surroundings. The process of injection molding starts with plastic pellets that are made from a mixture of inorganic and organic polymers, along with additives to boost the melting process. These tiny pellets are mixed into a hopper already having hundreds of other pellet particles. This first step commences the journey of making products from a pellet, followed by the next step which is the preparation of plastic.

The pellets are then introduced onto the threads of a huge rotating screw, where they are continuously heated to melting temperatures, approximately around 400 degrees Fahrenheit. Simultaneously, the pellets are kept rolling as the process also requires force and friction. The giant rotating screw is designed to offer both force and friction. The pellets inside the giant rotating screw move along its circumference and smash into each other. The only point to remember is that the higher quality plastic comparatively requires a higher temperature to melt.

Now, as all the necessities are fulfilled, i.e. heat, force, and friction, the pellet starts to melt and the subsequent process of filling begins. At the same time, the screw constantly directs the molten plastic alongside its threads toward a valve. Maintaining extremely high pressure, the valve emits the liquid plastic into a metal mold, prepared from the best quality metal having optimum heat resistance, until every cavity inside the mold is filled. After this step, a mold enters the next phase of product development. i.e. the Holding Phase. The filling and holding are the two most crucial phases in the plastic injection molding process because the quality of the product depends upon the execution of these processes.

The Next Step

Once the molten plastic is ejected into the mold, the pressure on the mold as well as liquid plastic is preserved until the liquid plastic condenses to a desired solid state. This step may take a few minutes because the metal mold expels the heat from the liquid plastic, and in sequence is cooled by cooling agents in its outer surroundings. By the time the part is condensed, the screw regains its initial position, gathering the next batch of pellets from the hopper. After being condensed, the newly manufactured product is then casted-out from the mold and processed for secondary processes like decoration, subassembly, or delivery.

Advantages of the Plastic Injection Molding

When compared to other manufacturing processes, injection molding delivers more advantages, and they are as follows:

  1. Allows easy development of intricate and complex shapes.
  2. Allows rapid manufacturing of custom products compared to other plastic manufacturing procedures.
  3. The molds made from high-quality metal have a long life; therefore, when there is a demand for the same product in the future, the mold is ready for product development.
  4. You can offer the color of your choice
  5. Low labor cost, means low overall manufacturing cost.
  6. Low environmental waste.

Plastic injection molding is one of the most versatile product manufacturing processes that allow manufacturers to develop custom plastic products and components of different shapes and colors. Additionally, it also saves money and time for a plastic product manufacturer by allowing the production of a high number of identical products at the same time. For more information, please contact GID at 714-323-1052.

GID is a renowned plastic product manufacturer that employs plastic injection molding methods for manufacturing custom plastic products. Since its inception, our teams of product designers, product engineers, project managers, and marketing experts have offered satisfactory product development solutions to thousands of clients across the USA. To browse our new product design and development portfolio, please visit https://www.gidcompany.com/our-portfolio/