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Plastic Product Manufacturing

Plastic Product Manufacturing – The Importance of Thermoplastic Materials

When it comes to plastic prototype development or plastic product manufacturing, it is useful to understand which material to use. Typically, there are two types of plastic materials: thermoplastic and thermosetting resin.

Thermoplastic materials are those that can be melted and cured (hardening the polymer material) again and again. There is, of course, a limit to the number of times such melting and curing process can be repeated, depending on the type of thermoplastic material. The point, however, is that such thermoplastic materials can be melted a number of times without degrading the material.

Thermosetting materials, on the other hand, are those that can be melted and shaped only once. After a thermosetting material is cured, trying to melt it again would cause the material to burn, rather than melt. Think of a 2-part epoxy to understand a thermosetting material. Before mixing with the hardener, the epoxy resin is in the liquid state. Once the resin is mixed and dried, it is not possible to heat and melt it again.

When it comes to plastic injection molding, it is easy to misjudge the importance of thermoplastic and thermosetting materials. By the way, both thermoplastic and thermosetting materials can be injection molded. The major difference, when using a thermoplastic or thermosetting material, applies after the injection molding cycle when the molded plastic solidifies. During the molding process, plastic is heated and injected into a metal mold. To get to the cavity of the metal mold, however, the molten plastic first needs to pass through an array of entry points and tunnels known as sprues, runners, and gates. The plastic cools within the mold cavity as well as inside the channels that lead to the mold cavity. The plastic that solidifies inside the channels is not the component or part of the final product. It is just a waste.

Now, what happens to the “waste” during plastic injection molding?

Thermoplastic Materials

If a thermoplastic material were used for injection molding, the waste could be recycled and used again. The solid plastic left within the sprues, runners and gates can be combined with the raw material that goes into the injection molding machine. The same thing can happen with the material from rejected plastic parts. All the waste plastic can be collected and recycled back to the onset of the process. This all sums up into higher efficiency, and eventually means, lower costs of the final product and better margin for the producer.

Thermosetting Materials

If a thermosetting material were used for injection molding, the solid plastic from the sprues, runners, and gates is simply a waste, which has no practical use whatsoever. This means that the cost of the final product will be more.

To conclude, thermoplastic materials offer some major benefits to plastic product manufacturers, consumers, and even the society, as such materials are recyclable. Indeed, when it comes to plastic prototype development or plastic product manufacturing, the manufacturer should choose and use thermoplastic materials.

At GID Development Corporation, along with top-quality product design, rapid prototyping, and product development, we provide high-class plastic product manufacturing services. We are an efficient product development company in California, USA, and provide a comprehensive service so that our clients can take their inventions, to the market easily. To ensure efficient bulk production of the novel inventions, which we help create with our product design, product prototyping, and product development services, we employ popular plastic product manufacturing techniques.

To learn more about us or our services, visit https://www.gidcompany.com.

A free 15-minute telephonic consultation is available. Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST.

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Plastic Product Manufacturing Product Manufacturing

How to Summarize a Plastic Product Manufacturing Strategy

If you are planning to develop a new plastic product for your customers, then a clear and focused plastic product manufacturing strategy is critically important to ensure success, and without a well-defined strategy, new product development will tend to stall or even fail. A well-defined product development strategy lends you opportunities to analyze and overcome unexpected concerns. Moreover, it also offers direction and action plans, prioritizes and aligns activities, defines accountabilities and enhances communication and commitment.

Plastic product manufacturing industry changes rapidly, and for entrepreneurs to thrive in this environment, they have to keep their heads about the day-to-day business and spend time looking and listening to the changes that are happening in technology and business. A well-versed new product development strategy can avoid waste of time, money, and resources. It will not only help you organize and manage the entire product manufacturing process, but it will also help you in capturing your customers’ views and expectations, and strategically design and resource your new product development project.

Why do I need a Product Development Strategy?

According to The GID Development Corporation, California, a well-planned and a well-versed “New Product Development” strategy will aid you in:

  • Understanding your potential market and end users
  • Launch of rewarding new products
  • Manufacturing new products that are more useful, durable and affordable
  • Avoid unnecessary manufacturing expenses
  • Proper use of resources and time frame
  • Avoid business risk and unnecessary competition

Points to Consider While Framing a New Product Development Strategy

What is your product?

A detailed and systematic answer to this question will definitely help you overcome most product development glitches. An answer to this question will keep you and your team focused on a single path and escape new product development pitfalls, including manufacturing too many products at once, running out of resources, and wastage of time and money.

What do your end-users expect from your product?

You are manufacturing the new products for your customers; hence, their likes, dislikes, and expectations should be kept at the top of the list. To create a rewarding new product manufacturing strategy, you require an in-depth understanding and knowledge of what your customers want. A new product development strategy summarized based on a strategic, determined, and targeted approach will ensure success for you and your products.

What about the time frame?

Manufacturing new plastic products from scratch is a time-consuming task as well as equally trying; hence, don’t make any decision in the hurry or in frustration. Spend adequate time to conceptualize your idea, product design, product prototype development, and more. Your purpose of manufacturing new products will help you define manufacturing time and your deadlines for execution. Be attentive and accurate.

What are the key concerns?

As stated in the above paragraph, plastic product manufacturing is not an easygoing job. There are thousands of questions to be answered and hundreds of processes that are needed to be handled professionally. Therefore, always focus on key concerns such as product design, price, features, etc. to ensure your product development process moves in a straight path.

Need Help! Call Jim Grimes

The GID Development Corporation is an American plastic product manufacturing company helping small and mid-sized entrepreneurs in realizing their dream of launching a new product. If you have any questions related to plastic product development, then call Jim at 714-323-1052

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Plastic Product Manufacturing

Characteristics of a Reliable Plastic Product Manufacturer in the USA

Finding and working with the best plastic product manufacturer ensures that the first impression of a product is the best it can be. A professionally developed plastic product can make an attractive display, as well as a product easy and safe to use. Working with a full-service product manufacturing company helps you develop high-quality plastic products that are durable, reusable, recyclable, and FDA-approved for use with foods (if you are planning to develop a plastic product such as a food container).

On the other hand, hiring an unprofessional manufacturer can lead to unfavorable consequences such as late deliveries, missed deadlines, sub-par quality or even unfortunate dilemmas at the manufacturing plant that can leave your company in a lurch if the manufacturer can’t or won’t make good on its promises. So for the safety of your idea and its future, it is advisable to contract a manufacturer having adequate experience and tools for bringing your idea to life.

Do you know what are the characteristics of a reliable plastic product manufacturer? Don’t know? Here are the top five characteristics to look for in a product manufacturing company before you hire them for any of their development services, and they are as follows:

In-House Team of Designers and Engineers

You may have your own team of professionals, but it’s best to work with a product manufacturer that has its own team of in-house product designers and engineers who can work with you to come up with a prototype for every part you need. These professionals have years of industry experience that helps them make correct decisions for you. Moreover, these professionals can recommend alternative manufacturing processes of development and offer design assistance so that you are provided with a premium quality product every time. Another advantage of working with a manufacturer having an in-house team of designers and engineers is their ability to solve the problems. They are amazing as trouble-shooters, reducing downtime and ensuring your manufacturing process won’t be delayed any longer than absolutely necessary.

A Variety of Manufacturing Techniques

Your company probably is in need of parts or components manufactured using an injection molding method; however, what if parts or components manufactured using other techniques is required? Is your company capable of manufacturing plastic products using other molding methods as well? In order to sustain the competition and to satisfy the customers coming from different sectors of the market, it is best to hire a new product development company having experience in more than one manufacturing technique.

Round The Clock Manufacturing Capability

It’s an active world where business and customers never sleep. The plastic product manufacturer you opt to hire should be able to routinely run three shifts in the event that you need a rush job or have an unexpected amount of order to fill. If your existing manufacturing partner works only one shift, what will they be able to do for you when you require more plastic parts in limited time?

Stellar Customer Service

Plastic product manufacturing isn’t an industry known for its exceptional post-development services; however, that doesn’t mean you have to face problems such as unanswered phone calls, lost emails, and messages or any other embarrassments that can slow down product manufacturing rate and generate problems through misunderstanding. Before you hire a development company, don’t forget to include a clause regarding customer service. Do they answer your call in a timely manner? Do they answer it right? Are they polite on the call? Were you able to talk to the right person? Were they pleasant and personable?

Multiple Facilities

Plastic product manufacturing is a risky job, and you cannot deny any possibilities of an industrial accident, a fire or any other errors that would need closing the facility; however, it can happen. This could be a costly affair for you and your business. If the plastic product manufacturer has an additional facility, they can continue to supply you with the parts or products you require for your business by using a secondary facility and working extra shifts.

If you find a plastic product manufacturer that fits all of the criteria above, then your project is in safe hand. You will always be served with the best practices and excellent support.

The GID Development Corporation is a leading plastic product manufacturer for all manufacturing needs with more than four decades of experience. For more details visit our official website www.GIDCompany.com or call Jim, President at the GID Company, today at 714-323-1052 for a free consultation.

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Plastic Product Manufacturing

Manufacturing a Plastic Product? Follow these Steps to Ensure Success

Manufacturing plastic products from scratch can be a tiresome job for a newbie but experienced plastic product manufacturers love doing it. Plastic product manufacturing indeed is a job filled with lots of responsibilities; however, a structured roadmap can offer you a clear path to follow.

In recent times, if you are planning to develop plastic products or parts for your business or customers, then here are some steps to ensure success, and they are as follows:

Idea Generation – It all starts as an idea. Keep your mind wide open, because ideas come from all the directions. Keep watch on existing market trends, as it can help you analyze your company’s position and find a direction that is in line with your business strategy. Some recommended methods to generate a new product idea are:

  1. Undertake market research
  2. Carefully listen to suggestions / feedback / reviews that you receive from your targeted audiences
  3. Get suggestions from your partners and employees
  4. Keep a keen watch on what your competitors are doing; their offerings; how did they succeed and where did they fail

Idea Screening – This step is all about testing the feasibility of your idea. Before you proceed with your idea, it should be tested objectively, ideally by a product design and development experts / professionals. The idea should be tested in terms of ROI, affordability, skills and market potential. In order to avoid product failure after considerable investment down the line, this step should be considered carefully.

Concept Development and Testing – Once your concept has successfully cleared the screening stage, gather a small group of the targeted end-users to brief them about your concept. Your concept should be with in-depth information so that consumers can visualize it. Find the answers to questions such as:

  1. Do they understand your concept?
  2. Are they in need of your product?
  3. What are their expectations?
  4. Does your concept need more modifications?

Business Analysis – Once you have tested the feasibility of your concept with your targeted end users, it’s time to analyze your concept in terms of existing similar products in the market. A complete business analysis covers points such as, whether there is a demand for the product; a full appraisal of the costs; the level of competition; and gateways from where your products can be launched. Prepare a thorough marketing strategy keeping your targeted market and competitors’ product position in the mind.

Product Design – Product design is one of the most crucial steps when developing any new product. At this stage, you put your concept on a piece of paper. Here you design your concept for the next prototyping stage.

Product Prototype Development – As soon as you finalize a product design, it’s time to focus on product prototype development. The latter helps your test your concept both functionally as well as aesthetically. Moreover, it can help you impress your stakeholders and customers, helping you gain real-time feedback and reactions. A product prototype helps you improvise your concept as well as saves you from unnecessary spending of money and efforts.

Product Manufacturing – Once you have a fully functioning product prototype, you can now move on to bulk manufacturing process with it. This is the final stage of plastic product manufacturing. After this stage, your new product is ready for the customers.

Do I need to Contact a Plastic Product Manufacturer?

Plastic product manufacturing is indeed a complex process; therefore, if you are a newbie or don’t have adequate experience or tools, then let the experts handle the manufacturing process. Hiring professional manufacturing services will save you from all the technical as well as non-technical manufacturing miscalculations that are hectic as well as time consuming and expensive.

If you are looking for an American plastic product manufacturer, then feel free to contact the GID Development Corporation at www.GIDCompany.com. Moreover, if you are looking for a free consultation with a manufacturing professional, then call Jim at 714-323-1052.

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Product Manufacturing

6 Simple Steps to Find a Product Manufacturing Company in USA

As an entrepreneur, you know very well that in order to overcome the competition and to thrive in a competitive market, you have to be the best brand experience for your end-users. In the past few years, every industry is experiencing great waves of product manufacturing and marketing change. This leaves every business, small or large alike, with the task of finding the right product manufacturing company that can manufacture lucrative products for their potential customers in the most efficient and effective way possible.

Being an established product manufacturing company in the USA, GID has compiled a checklist for you to help you make the right decision when choosing a product development company.

Step 1: Know your bottom line

The first step is to clearly understand what your concept is and what you wish to develop for your customers. You need to carefully set your business goals, and then plan accordingly to achieve those goals. While at the same time, you should also know how you are going to measure your success. When you know what you need to achieve your objectives, you will be able to conclude whether a product manufacturing company fits the bill or not.

Step 2: Know your cost vs value

This is one of the most decisive factors when it comes to new product development. Pricing is certainly a deal maker or deal-breaker when it comes to hiring a manufacturing company. If you start to cut costs only for saving a few dollars, then you may not reap as much value in the long term when it comes to offering the products you planned for in step one.

Step 3: Identify a solid track record

This step includes a process of identifying a product manufacturing company’s industry presence and the type of projects it has executed until today. Such product development companies have some stellar ideas and new methodologies to consider and implement. The point here is how much a product development company understands your business and industry. Besides, have they effectively developed a similar solution for other clients? Ask the company for some references, client testimonials, and case studies to measure the results.

Step 4: Communicate and learn

There should be no communication gap between you and the manufacturing company you decide to hire, as flawless communication ensures exact product development with fewer hiccups. Persistent communication is necessary because it helps you understand what your product development company is, understanding and doing.

When you start a discussion with them, they should be listening to you carefully, they should be clear to explain what they would be doing, and they should explain how they would be doing it. Most importantly, if you ever get confused or lost in the part of the discussion, they should patiently make you understand the issue.

Step: 5 Know what you want to achieve, be realistic

Before you decide to modify your existing product or plan to develop a new product with the help of a product development company, invest some time and thought into your goals and expectations.

What are some goals you can reach?

  1. Generate more leads
  2. Increase sales
  3. Improve product or brand awareness
  4. Be “in touch” with your customer base

Step 6: Know your strategy

A good product manufacturing company should be offering you a clear, concise product development strategy. A good strategy will give your business a strong sense of authority, relevance, and trust. Ask your product development company about their approach towards product design, prototype development, and manufacturing. Ensure that the strategy you frame has the potential to fulfill your business objectives. The strategy should be outlined in such a way that you reach your deadline and stay within the budget.

Want to discuss your next project? Call Jim Grimes today at 714-323-1052 to discuss the feasibility of your concept, please visit www.GIDCompany.com.

Categories
Plastic Product Manufacturing

How to Choose a plastic product manufacturer in the USA

Every industry, whether it is medical, automotive, aerospace, or marine, requires custom-made plastic products/parts for one or the other purposes. All these industries use plastic components or raw plastic resins in the manufacturing of new products of their choice. Therefore, to meet the increasing demand and to maintain a steady supply source, these industries need to cultivate a strong connection with an experienced plastic product manufacturer. A strong connection with a plastic product manufacturing company will help entrepreneurs secure high-quality plastic products in a timely and cost-effective manner.

Amid thousands of product manufacturing companies in the United States, a plastic product manufacturer who can escort you at through every stage of product development and has in-depth industry knowledge is hard to find. The availability of so many options raises an obvious confusion for entrepreneurs who are not intimately familiar with the world of plastic manufacturing. To help you make an informed decision, the GID development company compiled a list of important factors to consider when choosing a plastic product manufacturing company in America, and they are as follows:

Does the company have the competency to handle the raw materials that you require?

There are many different types of plastic raw materials across the globe, and each type of plastic may vary in certain specifications, such as density and strength. Therefore, it is necessary that you choose the right kind of raw material depending on the characteristics of the products you want to develop. Hence, when you hire a manufacturing company, ensure that it possesses the competency in handling the raw plastic materials of your choice so that the final product developed is exactly what you need.

Does the company possess expertise in different manufacturing technologies?

Like raw materials, there are many different types of product manufacturing processes and technologies, but then, picking the right one is more important. Go for a plastic product manufacturing company that possesses proficiency in different manufacturing processes and uses advanced manufacturing technologies for the raw material that your business requires.

Does the company follow the prevailing industry standards or not?

When you hire a product manufacturing company, you need to make sure that it strictly obeys current industry standards. Are they following the ANSI standard, NISO standard, ASQ standard, the ISO standard, or any other recognized standard? There are many product manufacturing companies that make up their own specifications so their method becomes their default “Standard.” Be wary of such companies.

Is the company located within your state or country?

Location of the company is yet another deciding factor while choosing a plastic product manufacturer. Even in the era of rapid globalization, this may not be greatly important to your company, but a manufacturer who is nearby may reduce your delivery times and shipping expenses. Moreover, being in the same time zone permits easy communication and improved customer services.

Does the company offer additional services?

There are plenty of plastic manufacturing firms in the United States that offer services catering to comprehensive product design as well as development. However, a company offering additional services, such as concept validation, patent registration guidance, prototype creation, and prototype testing to name a few, is always rewarding. Such additional services may help your business grow.

Have specific questions about plastic product manufacturing? Are you looking for a plastic product manufacturer in the USA? Contact us at www.GIDCompany.com for a free consultation with one of our engineers! We are offering a free 15-minute telephonic conference.