Why Injection Molding Method is the Best Process for Plastic Product Manufacturing

Injection Molding - Product Design Company USA

According to Plastic product manufacturers across the globe, injection molding is the best and the most reliable method for plastic product manufacturing. It helps the product development company to develop new plastic products with 100% accuracy, obeying all the industry standards. When experienced professionals in a plastic product manufacturing company apply their knowledge in high quality injection molding process, business comes up with the best quality products that continue to move forward, yielding constant profit.

Plastic Injection Molding Method

Plastic product manufacturing is a vast industry, and the injection molding is considered as the simplest product manufacturing process. The method of injection molding begins with the plastic pellets that are prepared from a blend of inorganic polymers, along with additives to help the melting process. In a hopper, these small pellets are then mixed with thousands of other pellet particles. This first step initiates the voyage of creating products from a pellet, followed by the next step that is the preparation of plastic.

After several complicated stages, when the molten plastic is ejected into the mold, the pressure on the mold as well as on the liquid plastic is maintained until the subsequent condenses to a desired solid state. Cooling agents are used to boost the process of condensation. By the time the mold is condensed, a giant rotating screw (used for melting the pellets) comes to its original position, collecting the next batch of pellets from the hopper. Once the liquid plastic is condensed, the newly developed product is casted-out from the mold and forwarded for secondary processes such as decoration, sub-assembly, or delivery.

Rewards of Injection Molding Method

There are several plastic product manufacturing processes; however, injection molding is acclaimed as the best and an affordable manufacturing process. Here are the rewards a business can enjoy if it employs injection molding for manufacturing new plastic products, and they are as follows:

  1. It allows easy manufacturing of plastic products with intricate and complex shapes.
  2. It allows rapid development of new plastic products compared to other manufacturing methods.
  3. The mold used for manufacturing custom plastic products is made of metal; hence, it has a long life and can be used for manufacturing the same products in the future.
  4. You can easily manufacture products in different colors
  5. Low manufacturing cost; hence, either small or large, every business can afford it.
  6. Low manufacturing cost means, a low overall price for a newly developed product
  7. Low environmental waste.

If you are an entrepreneur, planning to develop products made from plastic for your targeted customers, then prefer the injection molding method because it enables instant manufacturing of custom plastic products in different colors and shapes. It not only helps in saving time and money but also allows the manufacturing of high-quality plastic products with 100% accuracy.

For more information on Plastic Product Manufacturing and Injection Molding Methods, feel free to contact GID, a product development company based in the USA, at 714-323-1052. To browse our new product design and development portfolio, please visit https://www.gidcompany.com/our-portfolio/.

Characteristics of the Best Plastic Product Manufacturer

Characteristics of the Best Plastic Product Manufacturer

The industry of plastic product manufacturing is one of the most happening industries. Every business, either small or large, dealing in plastic products or parts, requires the services of an experienced and reliable plastic product manufacturer to develop new plastic products to attract more customers. As a business’s reputation and fortune depend on these plastic products, it is necessary that they are carefully designed and developed to meet the precise specifications set by the client, and at the same time, adhering industry standards.

For manufacturing plastic products that are tough, durable, appealing, and feature-rich, you need a plastic product manufacturing company having years of industry experience and skilled workforces. Here, with the intention to help you, we will explain some characteristics of a reliable plastic product manufacturer for successful product development, and they are as follows:

Look for Skilled Workforce– Qualified and experienced workforce (especially product designers and product engineers) can help you manufacture the best product for your end-users. Their years of industry experience make them capable of handling any manufacturing problems at any stage of development. They will not only handle the problem effectively, but at the same time will also offer valuable advices on how to make your product more powerful and lucrative. Therefore, for a successful plastic product manufacturing, always opt for a company driven by skilled and experienced workforce.

Do they have latest manufacturing tools? – The industry of plastic product manufacturing is evolving rapidly; hence, to cope up with the altering business scenario, it is necessary for businesses to develop products using the latest tools and technologies. Moreover, along with accuracy, the latest manufacturing tools also help in increasing the production rate. Along with the latest manufacturing tools, one more important aspect to remember is the expertise of product the development company in different manufacturing processes.

Hence, to conclude, hire a product development company utilizing the latest tools for manufacturing plastic products and having expertise in different manufacturing processes.

Product manufacturing capability of a Company– A company you plan to hire should be ready to help you around the clock. If your product is successful, then rush job will occur from time to time. A company’s ability to work 24*7 will be a highly acclaimed characteristic at some point of time. Product manufacturing companies operating only in a single shift may not be able to handle your higher manufacturing requirements.

Superior Customer Care Services– Along with superior product manufacturing services, it is necessary the company offers superior after sales services also. A satisfactory customer service is equally essential as the skilled workforce, manufacturing techniques, and product manufacturing capabilities. Keep a keen watch on some tiny aspects such as whether the company is promptly replying to your queries or not, are they able to offer satisfactory solutions, are they interested in your project or not, and most importantly, are they friendly with responses or not? If you suspect any of these aspects, it is recommended finding a new manufacturing company that can answer all your questions with politeness in their tone.

The above stated are general characteristics of a reliable product manufacturing company that play a decisive role is a successful plastic product manufacturing. For more information, please contact GID Company at www.gidcompany.com. We can help you in manufacturing custom plastic products at affordable prices.

How to Find the Right Plastic Product Manufacturer in the USA?

How to Find the Right Plastic Product Manufacturer in the USA?

Most businesses using or dealing in plastic products or parts do not necessarily manufacture those products or parts on their own. They hire a plastic product manufacturing company or a team to design and develop the products of their needs, and to execute other necessary tasks. Today, if we talk about the United States of America, there are possibly thousands of product manufacturing companies offering low-cost product design and development services.

However, finding the most reliable, experienced, and affordable product manufacturer requires serious homework. As a reputed product design and development company based in California, GID puts forward some time-tested tips to find the best plastic product manufacturer in the United States of America.

  1. Check, Whether The Manufacturing Company Expertise In Developing Products From Different Raw Materials – The first and the most important aspect that an entrepreneur needs to consider is the type of material that is to be used for manufacturing a product. Different companies may specialize in different manufacturing processes; and similarly, their ability to develop a product from different materials may vary from one another. It is not compulsory that all the product manufacturers can easily handle different types of plastic materials.

Different companies may have expertise in different materials, including molded polyethylene, nylon molding, thermoplastic urethanes, polypropylene molding and many more. Therefore, before you hire a product manufacturing company, ensure that the manufacturer has prior experience of handling the type of raw material that you are planning to use to develop a new product.

  1. Location of a Product Manufacturing Company – The second important aspect to consider before hiring the services of a product manufacturing company is the location of the company. As mentioned above, there are thousands of product development companies across the globe, but always prefer a company that is located in your state or within the boundaries of your nation. This can benefit you in several ways.

When you hire a local product manufacturer, for instance, you can save a lot of time in the transportation of the manufactured goods. Moreover, it not only saves your time but also helps you save thousands of dollars.

  1. Additional Services – There are some product manufacturing companies offering extra services. Along with the routine designing, prototyping, and development services, these companies may also assist you in improving the product design suggested by you. The experienced industrial product designer may analyze the product design, and may further suggest modifications and additions based on his/her industry experience. Another additional service offered by a development company includes product assembly services. This service is truly advantageous to companies who desire finished products and do not want to engage themselves in time-wasting activities.

There are countless advantages to finding and hiring a professional plastic product manufacturer. Different industries, such as aerospace, automotive, ship building, medical, agriculture, etc. can advantage themselves by hiring the services of a development company. To know more about the advantages of hiring a product development company, feel free to contact us at https://www.gidcompany.com/contact-us. To design and develop a new plastic product for your customers, talk to our product designers and engineers at 714-323-1052.

Professional Plastic Product Manufacturer in the USA

Professional Plastic Product Manufacturer in the USA

If you are into a business, where you or your customers constantly require custom plastic products, then it is advantageous for you to contact an experienced plastic product manufacturer, who can design, develop, and deliver products as per your specific business requirements. A plastic product manufacturer whom you hire should have separate teams of product designers, product engineers, project managers, and prototyping experts to manufacture a flawless plastic product. The company should be technically updated having skilled workforce, and should be ready to stand by you at every stage of Plastic Product manufacturing from concept to screening, concept testing, business analysis, beta testing, technical implementation, and  the bulk manufacturing. In short, they should be capable of taking the strain off of your shoulder.

We are GID – A USA Based Plastic Product Manufacturer

We are GID (Get it Done), an established plastic product manufacturer based in California. We are highly passionate about our profession and as a part of that, we love to help our clients in designing, prototyping, and manufacturing 100% custom plastic products to support their business requirements.  Until today, we have served different industries, including automotive, medical, aerospace, lifestyle, and to name a few. GID is your one–stop–shop where you can bring your concept to life and transform it into a moneymaking product.

We Excel in Plastic Product Manufacturing

No one in the world is Jack-of-all-trades; therefore, just like other entrepreneurs, if you have trouble in delivering new products and services to your customers, then come to us. As an established plastic product manufacturer, we can design, develop, and deliver a completely new set of products to upturn your profit margin. To undertake the job in the most professional manner, we have separate teams for product design, product prototype development, and product manufacturing. These teams will work together to design, test, and engineer profitable solutions exceptionally for your business at a fraction of the development cost. In our respective industry, we are not only esteemed for our skilled professionals, but are also appreciated for our unmatched experience in the industry and client confidentiality.

You Risk Absolutely Nothing by telling us About Your Concept!

It’s almost more than two decades since we are in the industry, and from the very first day, “Client Confidentiality” is our biggest asset and one of the solid reasons why we are addressed as the most reliable plastic product manufacturer in the USA. Once we design and create a new product for our customers, it belongs to them. We don’t copy, redesign, expose, or sell that product idea to any other vendor.

Call 714-323-1052 to Hire Plastic Product Manufacturer in the USA

Our teams have extensive experience working with different industries. Being a customer, you can call us at any point of time to share your product development requirements. Contact us, for plastic product manufacturing, so that we can help you gain a competitive edge by designing and manufacturing a lucrative plastic product. For more information,

Plastic Product Manufacturing – Tips to Find the Right Plastic Product Manufacturer in the USA

Product Manufacturer - GID Company USA

With every passing year, the need of plastic-based consumer products has risen like never before. When it comes to plastic product manufacturing, often entrepreneurs struggle to find a reliable plastic product manufacturer within their reach. Entrepreneurs normally get confused with the questions like, “What raw materials to use for manufacturing new products?”, “What manufacturing process to follow?”, and most importantly, “Where to get it manufactured?”

Just like other entrepreneurs, if you are stuck with, “How to find the best plastic product manufacturer locally?”, then here are some tips to consider that may help you hire the best plastic product manufacturing company in the USA.

1.    Product Design Capabilities

Before you hire a product development company for manufacturing new products, it is crucial to know whether the company has professional product designers to sketch the required product designs. You may also require a fully-functional prototype before mass production. Most plastic product manufacturing companies have the professionals to design the products; however, hiring of an experienced manufacturing company located in your state or country, is advised. Hiring a local company helps in saving time and money wasted during the refining of the design until it is perfect for the next step.

2.    Highest Quality Control

It is necessary to make sure that the company you decide to hire follows the highest and most stringent levels of quality control, because you intend on mass production, and low quality could lead to major losses. A tiny single mistake in the design could lead to a disaster; therefore, consult a company and discuss this concern in advance. Another way to find a quality-oriented plastic product manufacturer is by visiting reviews and feedback sections of their website, which will have adequate information about all the local as well as international companies.

3.    Do not Forget to Compare Services, and Always Have an Alternative

Although many entrepreneurs prefer to continue with a single plastic product manufacturing company, it is necessary to have an alternative, in case they don’t deliver. Terms and charges of many other product manufacturers may be more attractive so don’t compromise because a low manufacturing cost may affect the quality of the plastic products you order.

Contact GID – a Plastic Product Manufacturing Company in California, USA

Spending a little more time in search of the best plastic product manufacturer will help you in making the best decision for your business. Follow these steps to ensure you get the highest quality services and products. For more information on plastic product manufacturing, or to consult one of the best plastic product manufacturers in California, USA.

 

Plastic Injection Molding Process and Its Advantages, Explained by a Plastic Product Manufacturer

Plastic Injection Molding Process and Its Advantages

For every plastic product manufacturer, injection molding is the most reliable method of manufacturing new plastic products, maintaining 100% accuracy. When professionals at a product development company apply their knowledge with years of experience in high-quality injection molding services and processes, an entrepreneur ends up with the best quality products that continue to move forward the advancements in this internationally crucial backbone industry.

What is the Plastic Injection Molding Process?

In the field of plastic product manufacturing, injection molding is considered to the simplest product manufacturing process, and that’s the reason why, we will probably find hundreds of injection molded parts in our surroundings. The process of injection molding starts with plastic pellets that are made from a mixture of inorganic and organic polymers, along with additives to boost the melting process. These tiny pellets are mixed into a hopper already having hundreds of other pellet particles. This first step commences the journey of making products from a pellet, followed by the next step which is the preparation of plastic.

The pellets are then introduced onto the threads of a huge rotating screw, where they are continuously heated to melting temperatures, approximately around 400 degrees Fahrenheit. Simultaneously, the pellets are kept rolling as the process also requires force and friction. The giant rotating screw is designed to offer both force and friction. The pellets inside the giant rotating screw move along its circumference and smash into each other. The only point to remember is that the higher quality plastic comparatively requires a higher temperature to melt.

Now, as all the necessities are fulfilled, i.e. heat, force, and friction, the pellet starts to melt and the subsequent process of filling begins. At the same time, the screw constantly directs the molten plastic alongside its threads toward a valve. Maintaining extremely high pressure, the valve emits the liquid plastic into a metal mold, prepared from the best quality metal having optimum heat resistance, until every cavity inside the mold is filled. After this step, a mold enters the next phase of product development. i.e. the Holding Phase. The filling and holding are the two most crucial phases in the plastic injection molding process because the quality of the product depends upon the execution of these processes.

The Next Step

Once the molten plastic is ejected into the mold, the pressure on the mold as well as liquid plastic is preserved until the liquid plastic condenses to a desired solid state. This step may take a few minutes because the metal mold expels the heat from the liquid plastic, and in sequence is cooled by cooling agents in its outer surroundings. By the time the part is condensed, the screw regains its initial position, gathering the next batch of pellets from the hopper. After being condensed, the newly manufactured product is then casted-out from the mold and processed for secondary processes like decoration, subassembly, or delivery.

Advantages of the Plastic Injection Molding

When compared to other manufacturing processes, injection molding delivers more advantages, and they are as follows:

  1. Allows easy development of intricate and complex shapes.
  2. Allows rapid manufacturing of custom products compared to other plastic manufacturing procedures.
  3. The molds made from high-quality metal have a long life; therefore, when there is a demand for the same product in the future, the mold is ready for product development.
  4. You can offer the color of your choice
  5. Low labor cost, means low overall manufacturing cost.
  6. Low environmental waste.

Plastic injection molding is one of the most versatile product manufacturing processes that allow manufacturers to develop custom plastic products and components of different shapes and colors. Additionally, it also saves money and time for a plastic product manufacturer by allowing the production of a high number of identical products at the same time. For more information, please contact GID at 714-323-1052.

GID is a renowned plastic product manufacturer that employs plastic injection molding methods for manufacturing custom plastic products. Since its inception, our teams of product designers, product engineers, project managers, and marketing experts have offered satisfactory product development solutions to thousands of clients across the USA. To browse our new product design and development portfolio, please visit https://www.gidcompany.com/our-portfolio/