Characteristics of a Reliable Plastic Product Manufacturer in the USA

Finding and working with Reliable Plastic Product Manufacturer in USA ensures that the first impression of a product is the best it can be. A professionally developed plastic product can make an attractive display, as well as a product easy and safe to use. Working with a full-service product manufacturing company helps you develop high-quality plastic products that are durable, reusable, recyclable, and FDA-approved for use with foods (if you are planning to develop a plastic product such as a food container).

On the other hand, hiring an unprofessional manufacturer can lead to unfavorable consequences such as late deliveries, missed deadlines, sub-par quality or even unfortunate dilemmas at the manufacturing plant that can leave your company in a lurch if the manufacturer can’t or won’t make good on its promises. So for the safety of your idea and its future, it is advisable to contract a manufacturer having adequate experience and tools for bringing your idea to life.

Do you know what are the characteristics of a reliable plastic product manufacturer? Don’t know? Here are the top five characteristics to look for in a product manufacturing company before you hire them for any of their development services, and they are as follows:

In-House Team of Designers and Engineers

You may have your own team of professionals, but it’s best to work with a product manufacturer that has its own team of in-house product designers and engineers who can work with you to come up with a prototype for every part you need. These professionals have years of industry experience that helps them make correct decisions for you. Moreover, these professionals can recommend alternative manufacturing processes of development and offer design assistance so that you are provided with a premium quality product every time. Another advantage of working with a manufacturer having an in-house team of designers and engineers is their ability to solve the problems. They are amazing as trouble-shooters, reducing downtime and ensuring your manufacturing process won’t be delayed any longer than absolutely necessary.

A Variety of Manufacturing Techniques

Your company probably is in need of parts or components manufactured using an injection molding method; however, what if parts or components manufactured using other techniques is required? Is your company capable of manufacturing plastic products using other molding methods as well? In order to sustain the competition and to satisfy the customers coming from different sectors of the market, it is best to hire a new product development company having experience in more than one manufacturing technique.

Round The Clock Manufacturing Capability

It’s an active world where business and customers never sleep. The plastic product manufacturer you opt to hire should be able to routinely run three shifts in the event that you need a rush job or have an unexpected amount of order to fill. If your existing manufacturing partner works only one shift, what will they be able to do for you when you require more plastic parts in limited time?

Stellar Customer Service

Plastic product manufacturing isn’t an industry known for its exceptional post-development services; however, that doesn’t mean you have to face problems such as unanswered phone calls, lost emails, and messages or any other embarrassments that can slow down product manufacturing rate and generate problems through misunderstanding. Before you hire a development company, don’t forget to include a clause regarding customer service. Do they answer your call in a timely manner? Do they answer it right? Are they polite on the call? Were you able to talk to the right person? Were they pleasant and personable?

Multiple Facilities

Plastic product manufacturing is a risky job, and you cannot deny any possibilities of an industrial accident, a fire or any other errors that would need closing the facility; however, it can happen. This could be a costly affair for you and your business. If the plastic product manufacturer has an additional facility, they can continue to supply you with the parts or products you require for your business by using a secondary facility and working extra shifts.

If you find a plastic product manufacturer that fits all of the criteria above, then your project is in safe hand. You will always be served with the best practices and excellent support.

The GID Development Corporation is a leading Reliable Plastic Product Manufacturer in USA for all manufacturing needs with more than four decades of experience. For more details visit our official website www.GIDCompany.com or call Jim, President at the GID Company, today at 714-323-1052 for a free consultation.

Manufacturing a Plastic Product? Follow these Steps to Ensure Success

Manufacturing plastic products from scratch can be a tiresome job for a newbie but experienced plastic product manufacturers love doing it. Plastic product manufacturing indeed is a job filled with lots of responsibilities; however, a structured roadmap can offer you a clear path to follow.

In recent times, if you are planning to develop plastic products or parts for your business or customers, then here are some steps to ensure success, and they are as follows:

Idea Generation – It all starts as an idea. Keep your mind wide open, because ideas come from all the directions. Keep watch on existing market trends, as it can help you analyze your company’s position and find a direction that is in line with your business strategy. Some recommended methods to generate a new product idea are:

  1. Undertake market research
  2. Carefully listen to suggestions / feedback / reviews that you receive from your targeted audiences
  3. Get suggestions from your partners and employees
  4. Keep a keen watch on what your competitors are doing; their offerings; how did they succeed and where did they fail

Idea Screening – This step is all about testing the feasibility of your idea. Before you proceed with your idea, it should be tested objectively, ideally by a product design and development experts / professionals. The idea should be tested in terms of ROI, affordability, skills and market potential. In order to avoid product failure after considerable investment down the line, this step should be considered carefully.

Concept Development and Testing – Once your concept has successfully cleared the screening stage, gather a small group of the targeted end-users to brief them about your concept. Your concept should be with in-depth information so that consumers can visualize it. Find the answers to questions such as:

  1. Do they understand your concept?
  2. Are they in need of your product?
  3. What are their expectations?
  4. Does your concept need more modifications?

Business Analysis – Once you have tested the feasibility of your concept with your targeted end users, it’s time to analyze your concept in terms of existing similar products in the market. A complete business analysis covers points such as, whether there is a demand for the product; a full appraisal of the costs; the level of competition; and gateways from where your products can be launched. Prepare a thorough marketing strategy keeping your targeted market and competitors’ product position in the mind.

Product Design – Product design is one of the most crucial steps when developing any new product. At this stage, you put your concept on a piece of paper. Here you design your concept for the next prototyping stage.

Product Prototype Development – As soon as you finalize a product design, it’s time to focus on product prototype development. The latter helps your test your concept both functionally as well as aesthetically. Moreover, it can help you impress your stakeholders and customers, helping you gain real-time feedback and reactions. A product prototype helps you improvise your concept as well as saves you from unnecessary spending of money and efforts.

Product Manufacturing – Once you have a fully functioning product prototype, you can now move on to bulk manufacturing process with it. This is the final stage of plastic product manufacturing. After this stage, your new product is ready for the customers.

Do I need to Contact a Plastic Product Manufacturer?

Plastic product manufacturing is indeed a complex process; therefore, if you are a newbie or don’t have adequate experience or tools, then let the experts handle the manufacturing process. Hiring professional manufacturing services will save you from all the technical as well as non-technical manufacturing miscalculations that are hectic as well as time consuming and expensive.

If you are looking for an American plastic product manufacturer, then feel free to contact the GID Development Corporation at www.GIDCompany.com. Moreover, if you are looking for a free consultation with a manufacturing professional, then call Jim at 714-323-1052.

How to Choose a plastic product manufacturer in the USA

Every industry, whether it is medical, automotive, aerospace, or marine, requires custom-made plastic products/parts for one or the other purposes. All these industries use plastic components or raw plastic resins in the manufacturing of new products of their choice. Therefore, to meet the increasing demand and to maintain a steady supply source, these industries need to cultivate a strong connection with an experienced plastic product manufacturer. A strong connection with a plastic product manufacturing company will help entrepreneurs secure high-quality plastic products in a timely and cost-effective manner.

Plastic Product Manufacturers USA

Amid thousands of product manufacturing companies in the United States, a plastic product manufacturer who can escort you at through every stage of product development and has in-depth industry knowledge is hard to find. The availability of so many options raises an obvious confusion for entrepreneurs who are not intimately familiar with the world of plastic manufacturing. To help you make an informed decision, the GID development company compiled a list of important factors to consider when choosing a plastic product manufacturing company in America, and they are as follows:

Does the company have the competency to handle the raw materials that you require?

There are many different types of plastic raw materials across the globe, and each type of plastic may vary in certain specifications, such as density and strength. Therefore, it is necessary that you choose the right kind of raw material depending on the characteristics of the products you want to develop. Hence, when you hire a manufacturing company, ensure that it possesses the competency in handling the raw plastic materials of your choice so that the final product developed is exactly what you need.

Does the company possess expertise in different manufacturing technologies?

Like raw materials, there are many different types of product manufacturing processes and technologies, but then, picking the right one is more important. Go for a plastic product manufacturing company that possesses proficiency in different manufacturing processes and uses advanced manufacturing technologies for the raw material that your business requires.

Does the company follow the prevailing industry standards or not?

When you hire a product manufacturing company, you need to make sure that it strictly obeys current industry standards. Are they following the ANSI standard, NISO standard, ASQ standard, the ISO standard, or any other recognized standard? There are many product manufacturing companies that make up their own specifications so their method becomes their default “Standard.” Be wary of such companies.

Is the company located within your state or country?

Location of the company is yet another deciding factor while choosing a plastic product manufacturer. Even in the era of rapid globalization, this may not be greatly important to your company, but a manufacturer who is nearby may reduce your delivery times and shipping expenses. Moreover, being in the same time zone permits easy communication and improved customer services.

Does the company offer additional services?

There are plenty of plastic manufacturing firms in the United States that offer services catering to comprehensive product design as well as development. However, a company offering additional services, such as concept validation, patent registration guidance, prototype creation, and prototype testing to name a few, is always rewarding. Such additional services may help your business grow.

Have specific questions about plastic product manufacturing? Are you looking for a plastic product manufacturer in the USA? Contact us for a free consultation with one of our engineers! We are offering a free 15-minute telephonic conference.

Dear Entrepreneurs, Do You Know To What Extent Your Product Manufacturing Process Is Digitized

Being an established product manufacturing company in USA, at the GID Development Corporation, we know it very well that the product design, product prototyping, and product development are in a stage of major transformation across the globe. A message from the market to accelerate the development process provokes product manufacturing companies to find advanced ways to improvise their manufacturing processes and produce technological capabilities to shorten the product development lifecycle.

Digitalization of product design and product development processes has helped manufacturers in reducing the development life significantly, eventually minimizing a product’s time to market. However, countless startups and small businesses still find it difficult to implement the digital manufacturing strategy. Here in this blog, we will discuss significant transformation stages that any product manufacturing company is looking for digitization goes through. The points covered here will help you determine to what extent is your organization’s product manufacturing process is digitized. What steps should be taken to elevate the transformation process and how digitizing can benefit you in the product development process.

Use of CAD tools

The use of 2D CAD tools for product design is quite common across most product manufacturing companies. Many industries such as civil, mechanical, and electrical frequently require 2D drawings to address various purposes. Shop floor requirements are often in terms of a 2D format, which provide flawless communication within the departments inside an organization and between the clients and the organization. However, considering the other technical advancements in the industry, 2D is looked upon as an initial step towards digitizing the product manufacturing process. 2D has its own limitations and does not convey the information to an individual who is less technical.

Transformation from 2D to 3D

The real digital transformation of a product manufacturing process comes with the adoption of 3D CAD tools. Undoubtedly, 3D printing is highly advantageous and brings countless benefits that help in reducing overall manufacturing time. It offers an in-depth insight on a product design and its workings, to demonstrate the product’s characteristics in a better way.

Across the globe, there are still some companies that use traditional 2D CAD tools to avoid spending extra cost and time in manufacturing 3D models from the past 2D drawings repository. However, the real advantage comes when we use both – the 2D and 3D tools.

Virtual Testing

Because of its amazing ability to predict design behavior right before the manufacturing process, most product design and development companies across the globe prefer to use the virtual testing to test a product design. With comprehensive 3D modeling capabilities, the next digitization phase is to implement virtual testing in the design process.

Before moving on to the bulk manufacturing process, a product’s behavior and its performance can be easily determined with the use of virtual simulation tools such as, computational fluid mechanics and finite element analysis. Moreover, virtual testing also reduces the number of prototyping trails, as initial design data is tested at the start point. This eventually helps a product manufacturing company to reduce product development cycle significantly.

Rapid Prototyping

Product prototype development is an ongoing trend within the industry of new product development, allowing product development companies to physically feel and test a concept before proceeding with the manufacturing process. Due to constant advancements in the world of 3D printing technologies and materials, the product development industry is about to witness a standard shift in a way products are being developed.

Before the bulk manufacturing process, the use of rapid prototyping allows the determination of necessary development processes and equipment as well as fixes flaws in the design to eradicate last minute manufacturing errors.

Owning to the fact the digitization reduces overall manufacturing time and eventually a product’s time to market, most product manufacturing companies across the globe are busy in digitizing their product manufacturing processes for all the engineering domains. Its adopters have admitted a notable growth in their operational efficiency, enabling the production of better and cost effective products.

Are you an entrepreneur or an innovator whose product development strategy still follows a traditional approach? If so, the time is now to adopt this trend, as getting it right is essentially the required to survive in a competitive scenario. For any assistance related to product design and development, contact us at www.GIDCompany.com.

Rotational Molding, its Advantages and why it is Best for Manufacturing New Plastic Products

Also known as Rotomolding or Rotocast, Rotational Molding is a thermoplastic process for manufacturing hollow plastic products and parts. It is an extremely specialized and unique plastic product manufacturing process in which powder or liquid resin is placed into a hollow mold and then that mold is bi-axially rotated over and over until the resin melts and coats the inner wall of the mold cavity. In the next step, the tool is cooled and the part is extracted from the mold.

What is Rotational Molding?

When it comes to plastic product manufacturing, there are many great manufacturing processes (such as injection molding) that help in the development of highly precise finished products. However, every process has its own limitations. Rotational Molding is a specialized technique that is used to create a hollow plastic product with high precision. In this process, heat is used to melt and fuse the plastic resin in a closed mold. Unlike other manufacturing processes, no pressure is involved while developing a new product.

Mainly, the Plastic Rotational Molding can be classified into four different stages, i.e. loading the resin in the mold, heating and fusing the resin, cooling and finally extracting the product from the mold. Once the powered or liquid resin is placed in the mold, the charged mold is then positioned into an oven and rotated upon a rotating two axis arm at a slow speed. As the mold containing resin is constantly heated¸ the resin adheres to the mold’s inner wall until it is completely fused. To ensure the gradual lowering of the temperature, the mold is then cooled with the help of water spray or air or a combination of both while still rotating. Once cooled, the mold is opened, the final part is extracted, and the mold is filled with the resin for the next production cycle.

With the advancement in the manufacturing technology, a wide variety of materials such as, polyethylene, plastisols, nylon, fluoropolymers, polycarbonate, polypropylene, polyurethane, and elastomers can be used to produce plastic products using rotational molding. It is one of the most economical plastic product manufacturing processes, and more importantly, products and parts can be developed in a variety of sizes and shapes that would be impossible to produce by any other process.

Why Use Plastic Rotational Molding for Manufacturing New Plastic Products?

There are plenty of manufacturing processes; however, Rotational Molding offers a unique set of rewards. Rotational molding is a plastic product manufacturing process that is widely used to develop highly durable and long-lasting plastic products and parts. This manufacturing process offers the freedom to use the raw material of your choice; however, polyethylene is the most commonly used material. Ease of use is another advantage of this process. This process requires a mold, which can be built using different methods such as, casting, machining or fabricating a mold.

Advantages of Rotational Molding

Rotational Molding is a unique manufacturing process. It is a plastic product manufacturing method, in which the heating, melting, shaping, and cooling all occur after the resin is placed in the mold; hence, it can be easily controlled. Rotational Molding can be used to produce small to large, simple to complex parts in a very less time.

  1. It is an affordable manufacturing process
  2. It requires low initial tooling costs
  3. It can help you manufacture large products and parts economically
  4. It can help you develop durable, long-lasting products and parts
  5. It can help you develop plastic products or parts within the deadlines
  6. It offers design flexibility
  7. It ensures stress-free manufacturing of plastic products or parts
  8. It facilitates easy prototyping
  9. It allows raw material of your choice

The GID Development Corporation is an American Plastic Product Manufacturing Company that employs rotational molding and injection molding with specialized experience in manufacturing large, complex plastic products. The Rotational Molding experts at the GID Company can help you determine if the rotational molding process is right to produce your part or project.

Best Plastic Product Manufacturing Company for Your Business

Most businesses using or dealing in plastic products or parts may not be manufacturing plastic products of their own. They hire a plastic product manufacturer to design and manufacture a plastic product or part as per their business requirements. Only in the United States of America, there are hundreds of thousands of custom plastic product manufacturing company; however, very few possess industry experience, talented professionals, and most importantly, advanced product design and manufacturing tools as the GID Development Corporation possesses.

Based in the heart of California, USA, GID is a custom plastic product manufacturer with more than forty years of industry experience; hence, it is comprehensively aware of every in and out related to plastic industry. At GID, we understand the importance of new development, and passionately endeavor to create a product that can make our clients rich and famous in their respective industry. Here are some more reasons to justify why the GID Development Corporation is the best plastic product manufacturing company for your business, and they are as follows:

  1. We are USA Based – The GID Development Corporation is a plastic product manufacturer based in California, USA, and this can benefit entrepreneurs in a number of ways. Reduced product manufacturing time is the first advantage that you gain from us by hiring our quality-oriented manufacturing services. As we are based in the United States, reduced shipping charge is yet another advantage that you enjoy by hiring our services. Moreover, same time zone permits us to work with you whenever you need us.
  1. 40+ Years of Industry Experience – More than 40 years of industry experience makes us stand above the beginners in the industry. Our industry experience helps us make rewarding decisions on behalf of our customers. We advise our clients in deciding on the most suitable raw material as well as help them in finalizing advantageous manufacturing procedures to develop the most rewarding new plastic product.
  1. Expertise in Different Plastic Product Manufacturing Methods – As an entrepreneur, whether you want to develop a new product using extrusion method, rotational molding method, injection molding method or any other method, we possess expertise in all the major manufacturing techniques. Furthermore, we also suggest the most suitable product manufacturing methods depending upon the type of raw materials and end-product requirements. We are capable of handling different manufacturing processes effectively.
  1. Quality Product Design and Manufacturing Services Using Advanced Tools – We strive for perfection in everything we do; hence, we use the most advanced tools, including CATIA V6, for product design and development. Along with professional product design and manufacturing services using the most advanced tools available in the industry, we offer additional services to our clients, such as testing concept feasibility, developing a product prototype, analyzing competitors’ products and more. Additionally, we also offer assembly services to entrepreneurs who would love to have finished products at once.
  1. Experience of Working with Different Business Entities – Hiring the GID Development Corporation for plastic product manufacturing brings countless returns. We have experience of serving different business entities, including the marine, electronics, consumer durable, aerospace, automotive, and healthcare to name a few. Being a plastic product manufacturer with four decades of experience, we are capable of catering to a number of these industries.

With a teams of highly qualified and experienced designers, engineers, product analysts, and project managers, we provide a full range of commercially led manufacturing services, such as industrial product design, product development, and product prototype development. We offer quality plastic product manufacturing services that ensure long-term success for our clients. You can contact us at www.gidcompany.com to find out how we could help you.