Why Injection Molding Method is the Best Process for Plastic Product Manufacturing

Injection Molding - Product Design Company USA

According to Plastic product manufacturers across the globe, injection molding is the best and the most reliable method for plastic product manufacturing. It helps the product development company to develop new plastic products with 100% accuracy, obeying all the industry standards. When experienced professionals in a plastic product manufacturing company apply their knowledge in high quality injection molding process, business comes up with the best quality products that continue to move forward, yielding constant profit.

Plastic Injection Molding Method

Plastic product manufacturing is a vast industry, and the injection molding is considered as the simplest product manufacturing process. The method of injection molding begins with the plastic pellets that are prepared from a blend of inorganic polymers, along with additives to help the melting process. In a hopper, these small pellets are then mixed with thousands of other pellet particles. This first step initiates the voyage of creating products from a pellet, followed by the next step that is the preparation of plastic.

After several complicated stages, when the molten plastic is ejected into the mold, the pressure on the mold as well as on the liquid plastic is maintained until the subsequent condenses to a desired solid state. Cooling agents are used to boost the process of condensation. By the time the mold is condensed, a giant rotating screw (used for melting the pellets) comes to its original position, collecting the next batch of pellets from the hopper. Once the liquid plastic is condensed, the newly developed product is casted-out from the mold and forwarded for secondary processes such as decoration, sub-assembly, or delivery.

Rewards of Injection Molding Method

There are several plastic product manufacturing processes; however, injection molding is acclaimed as the best and an affordable manufacturing process. Here are the rewards a business can enjoy if it employs injection molding for manufacturing new plastic products, and they are as follows:

  1. It allows easy manufacturing of plastic products with intricate and complex shapes.
  2. It allows rapid development of new plastic products compared to other manufacturing methods.
  3. The mold used for manufacturing custom plastic products is made of metal; hence, it has a long life and can be used for manufacturing the same products in the future.
  4. You can easily manufacture products in different colors
  5. Low manufacturing cost; hence, either small or large, every business can afford it.
  6. Low manufacturing cost means, a low overall price for a newly developed product
  7. Low environmental waste.

If you are an entrepreneur, planning to develop products made from plastic for your targeted customers, then prefer the injection molding method because it enables instant manufacturing of custom plastic products in different colors and shapes. It not only helps in saving time and money but also allows the manufacturing of high-quality plastic products with 100% accuracy.

For more information on Plastic Product Manufacturing and Injection Molding Methods, feel free to contact GID, a product development company based in the USA, at 714-323-1052. To browse our new product design and development portfolio, please visit https://www.gidcompany.com/our-portfolio/.

How to Find the Right Plastic Product Manufacturer in the USA?

How to Find the Right Plastic Product Manufacturer in the USA?

Most businesses using or dealing in plastic products or parts do not necessarily manufacture those products or parts on their own. They hire a plastic product manufacturing company or a team to design and develop the products of their needs, and to execute other necessary tasks. Today, if we talk about the United States of America, there are possibly thousands of product manufacturing companies offering low-cost product design and development services.

However, finding the most reliable, experienced, and affordable product manufacturer requires serious homework. As a reputed product design and development company based in California, GID puts forward some time-tested tips to find the best plastic product manufacturer in the United States of America.

  1. Check, Whether The Manufacturing Company Expertise In Developing Products From Different Raw Materials – The first and the most important aspect that an entrepreneur needs to consider is the type of material that is to be used for manufacturing a product. Different companies may specialize in different manufacturing processes; and similarly, their ability to develop a product from different materials may vary from one another. It is not compulsory that all the product manufacturers can easily handle different types of plastic materials.

Different companies may have expertise in different materials, including molded polyethylene, nylon molding, thermoplastic urethanes, polypropylene molding and many more. Therefore, before you hire a product manufacturing company, ensure that the manufacturer has prior experience of handling the type of raw material that you are planning to use to develop a new product.

  1. Location of a Product Manufacturing Company – The second important aspect to consider before hiring the services of a product manufacturing company is the location of the company. As mentioned above, there are thousands of product development companies across the globe, but always prefer a company that is located in your state or within the boundaries of your nation. This can benefit you in several ways.

When you hire a local product manufacturer, for instance, you can save a lot of time in the transportation of the manufactured goods. Moreover, it not only saves your time but also helps you save thousands of dollars.

  1. Additional Services – There are some product manufacturing companies offering extra services. Along with the routine designing, prototyping, and development services, these companies may also assist you in improving the product design suggested by you. The experienced industrial product designer may analyze the product design, and may further suggest modifications and additions based on his/her industry experience. Another additional service offered by a development company includes product assembly services. This service is truly advantageous to companies who desire finished products and do not want to engage themselves in time-wasting activities.

There are countless advantages to finding and hiring a professional plastic product manufacturer. Different industries, such as aerospace, automotive, ship building, medical, agriculture, etc. can advantage themselves by hiring the services of a development company. To know more about the advantages of hiring a product development company, feel free to contact us at https://www.gidcompany.com/contact-us. To design and develop a new plastic product for your customers, talk to our product designers and engineers at 714-323-1052.

Plastic Product Manufacturing – Tips to Find the Right Plastic Product Manufacturer in the USA

Product Manufacturer - GID Company USA

With every passing year, the need of plastic-based consumer products has risen like never before. When it comes to plastic product manufacturing, often entrepreneurs struggle to find a reliable plastic product manufacturer within their reach. Entrepreneurs normally get confused with the questions like, “What raw materials to use for manufacturing new products?”, “What manufacturing process to follow?”, and most importantly, “Where to get it manufactured?”

Just like other entrepreneurs, if you are stuck with, “How to find the best plastic product manufacturer locally?”, then here are some tips to consider that may help you hire the best plastic product manufacturing company in the USA.

1.    Product Design Capabilities

Before you hire a product development company for manufacturing new products, it is crucial to know whether the company has professional product designers to sketch the required product designs. You may also require a fully-functional prototype before mass production. Most plastic product manufacturing companies have the professionals to design the products; however, hiring of an experienced manufacturing company located in your state or country, is advised. Hiring a local company helps in saving time and money wasted during the refining of the design until it is perfect for the next step.

2.    Highest Quality Control

It is necessary to make sure that the company you decide to hire follows the highest and most stringent levels of quality control, because you intend on mass production, and low quality could lead to major losses. A tiny single mistake in the design could lead to a disaster; therefore, consult a company and discuss this concern in advance. Another way to find a quality-oriented plastic product manufacturer is by visiting reviews and feedback sections of their website, which will have adequate information about all the local as well as international companies.

3.    Do not Forget to Compare Services, and Always Have an Alternative

Although many entrepreneurs prefer to continue with a single plastic product manufacturing company, it is necessary to have an alternative, in case they don’t deliver. Terms and charges of many other product manufacturers may be more attractive so don’t compromise because a low manufacturing cost may affect the quality of the plastic products you order.

Contact GID – a Plastic Product Manufacturing Company in California, USA

Spending a little more time in search of the best plastic product manufacturer will help you in making the best decision for your business. Follow these steps to ensure you get the highest quality services and products. For more information on plastic product manufacturing, or to consult one of the best plastic product manufacturers in California, USA.

 

Plastic Injection Molding Process and Its Advantages, Explained by a Plastic Product Manufacturer

Plastic Injection Molding Process and Its Advantages

For every plastic product manufacturer, injection molding is the most reliable method of manufacturing new plastic products, maintaining 100% accuracy. When professionals at a product development company apply their knowledge with years of experience in high-quality injection molding services and processes, an entrepreneur ends up with the best quality products that continue to move forward the advancements in this internationally crucial backbone industry.

What is the Plastic Injection Molding Process?

In the field of plastic product manufacturing, injection molding is considered to the simplest product manufacturing process, and that’s the reason why, we will probably find hundreds of injection molded parts in our surroundings. The process of injection molding starts with plastic pellets that are made from a mixture of inorganic and organic polymers, along with additives to boost the melting process. These tiny pellets are mixed into a hopper already having hundreds of other pellet particles. This first step commences the journey of making products from a pellet, followed by the next step which is the preparation of plastic.

The pellets are then introduced onto the threads of a huge rotating screw, where they are continuously heated to melting temperatures, approximately around 400 degrees Fahrenheit. Simultaneously, the pellets are kept rolling as the process also requires force and friction. The giant rotating screw is designed to offer both force and friction. The pellets inside the giant rotating screw move along its circumference and smash into each other. The only point to remember is that the higher quality plastic comparatively requires a higher temperature to melt.

Now, as all the necessities are fulfilled, i.e. heat, force, and friction, the pellet starts to melt and the subsequent process of filling begins. At the same time, the screw constantly directs the molten plastic alongside its threads toward a valve. Maintaining extremely high pressure, the valve emits the liquid plastic into a metal mold, prepared from the best quality metal having optimum heat resistance, until every cavity inside the mold is filled. After this step, a mold enters the next phase of product development. i.e. the Holding Phase. The filling and holding are the two most crucial phases in the plastic injection molding process because the quality of the product depends upon the execution of these processes.

The Next Step

Once the molten plastic is ejected into the mold, the pressure on the mold as well as liquid plastic is preserved until the liquid plastic condenses to a desired solid state. This step may take a few minutes because the metal mold expels the heat from the liquid plastic, and in sequence is cooled by cooling agents in its outer surroundings. By the time the part is condensed, the screw regains its initial position, gathering the next batch of pellets from the hopper. After being condensed, the newly manufactured product is then casted-out from the mold and processed for secondary processes like decoration, subassembly, or delivery.

Advantages of the Plastic Injection Molding

When compared to other manufacturing processes, injection molding delivers more advantages, and they are as follows:

  1. Allows easy development of intricate and complex shapes.
  2. Allows rapid manufacturing of custom products compared to other plastic manufacturing procedures.
  3. The molds made from high-quality metal have a long life; therefore, when there is a demand for the same product in the future, the mold is ready for product development.
  4. You can offer the color of your choice
  5. Low labor cost, means low overall manufacturing cost.
  6. Low environmental waste.

Plastic injection molding is one of the most versatile product manufacturing processes that allow manufacturers to develop custom plastic products and components of different shapes and colors. Additionally, it also saves money and time for a plastic product manufacturer by allowing the production of a high number of identical products at the same time. For more information, please contact GID at 714-323-1052.

GID is a renowned plastic product manufacturer that employs plastic injection molding methods for manufacturing custom plastic products. Since its inception, our teams of product designers, product engineers, project managers, and marketing experts have offered satisfactory product development solutions to thousands of clients across the USA. To browse our new product design and development portfolio, please visit https://www.gidcompany.com/our-portfolio/

Plastic Product Manufacturer Archives Top 7 Plastics for Manufacturing New Plastic Products

Plastics for Manufacturing

In the 21st century, it won’t be wrong, if we include plastic in the list of one of the most powerful, useful, and multipurpose, yet affordable discoveries of the decade. Our day-to-day life is totally dominated and dependent on plastic products; however, excess and irresponsible usage of this material has raised some serious environmental concerns. If you are an entrepreneur, planning to manufacture a new plastic product to scale up your profit margin, then it is necessary that you have a proper understanding of different type plastics available for manufacturing a new product.

Understanding different types of plastics is essential when manufacturing products for your potential customers. Here is the list of different types of plastics to help you in your next plastic product manufacturing process, and they are as follows:

Plastic 1. Polyethylene Terephthalate (PET OR PETE) – Polyethylene Terephthalate is a thermoplastic polymer resin of the polyester family and is used in synthetic fibers; beverage, food and other liquid containers. As PET is an amazing water and moisture barrier material, plastic bottles made from PET are commonly used for cooking oil, soft drinks, peanut butter, etc. PET is a semi rigid and extremely lightweight material, which is commonly recycled. It is the best material if you are planning to develop a single use product.

Plastic 2. High Density Polyethylene (HDPE) – High Density Polyethylene is a polyethylene thermoplastic prepared from petroleum. Known for its strength, HDPE is normally used for manufacturing plastic bottles, food storage containers, geomembranes, corrosion-resistant piping, and plastic lumber. It is a sturdy and reliable material with the ability to withstand temperatures from -148 to -176 F (-100 to 80 Celsius).

Plastic 3. Polyvinyl Chloride (PVC) – Polyvinyl Chloride (PVC) is a material mostly used in building, packaging, transposition, healthcare applications, and electrical/electronic. It is extremely durable and long lasting; therefore, used in different industries for manufacturing various necessary products. In the field of plastic product manufacturing, it is used to produce outdoor furniture, water bottles, plastic pipes, liquid detergent containers, and salad dressing. For some reasons, plastic product manufacturers do not recommend products made from PVC for food storage.

Plastic 4. Low Density Polyethylene (LDPC) – Low Density Polyethylene is a thermoplastic produced from the monomer ethylene. It has excellent resistance to dilute and concentrated acids, bases, alcohols, and esters. Being highly flexible, microwave-proof, and impact-resistant, it is declared to be one of the safest and non-leaching plastics. It can easily withstand temperatures from -148 to 176 Fahrenheit (-100 to 80 Celsius). LDPC, being safe for use with food and beverages, is used for manufacturing various containers, dispensing bottles, dry cleaning bags, tubing, plastic bags, wash bottles, etc.

Plastic 5. Polypropylene (PP) – Also known as polypropene, polypropylene is a thermoplastic polymer used for manufacturing various applications such as stationery, reusable containers, carpets, plastic parts, laboratory equipment, etc. Perfectly isotactic Polypropylene has a melting point of 171 °C (340 °F), whereas, commercial isotactic PP has a melting point that ranges from 160 to 166 °C (320 to 331 °F). Its resistance to high heat normally makes it dishwasher and microwave safe, and a good alternative for manufacturing reusable bags and food and beverage containers.

Plastic 6. Polystyrene (PS) – Polystyrene is a thermoplastic polymer manufactured from a liquid petrochemical known as monomer styrene. It is hard, clear, and brittle, and very affordable resin per unit weight. Polystyrene can be used to produce products like protective packaging (CD and DVD Cases), lids, trays, disposable cutlery, bottles, containers, and many more similar items.

Plastic 7. Other – LEXAN polycarbonate is a shapeless thermoplastic known for its amazing optical, mechanical, thermal and electrical properties. As the premier thermoplastic, it replaces the limitations of many traditional materials with its unmatched combination of high performance characteristics such as strength, durability, appearance, scratch resistance, optical purity, heat resistance, and many more. It is most commonly used for manufacturing sports and space helmets, aircraft canopies, bullet-resistant windows, clear high-performance windshields, and motor vehicle headlight lenses.

Being an established and experienced plastic product manufacturer, we believe it is our duty to help our clients in finding the perfect plastic for manufacturing a profitable new product. The selection of the correct manufacturing product is the first step towards a successful plastic product manufacturing. At GID, Californian, we have specialized teams of product designers, product development experts, quality experts, project managers, and marketing experts to help our respected customers in every phase of new product development. You can judge us by our work that we have conserved in our rich portfolio. Click here to see some out-of-the-box products manufactured by our designers and engineers for our clients.

For more information about new plastic product development service in the USA, or to have a free consultation or discussion with our experts, feel free to contact us at https://www.gidcompany.com/contact-us. You can also call us at 714-323-1052.

Importance of Product Prototyping in Plastic Product Manufacturing

Importance of Product Prototyping in Plastic Product Manufacturing

The field of plastic product manufacturing has marked a remarkable growth in the last few decades. It involves all forms of plastic production, including extrusion, injection molding, cast molding, and calendaring. Manufacturing plastic products with the help of a professional plastic product manufacturer is profitable and offers a sustainable cutting edge in the business competition. Not only, the products manufactured from plastic are light in weight and cost-effective in producing, but are also durable, safer, flexible, and are aesthetic in appearance.

We are GID, a Plastic Product Development Company located in California, and since our inception, we have witnessed a promising growth of plastic products in different spheres of activity with an ever-increasing per capita consumption. With uninterrupted advancements and developments in manufacturing technology, processing machineries, and cost-effective manufacturing, plastic is the fast replacing the typical materials in different segments.

However, unless you have a thorough understanding, a plastic product manufacturing is not at all an easygoing process. It involves many calculative manufacturing phases, and a miscalculation can lead to an unimaginable tragedy. According to the product development experts at GID, all the hazards can be minimized with the help of product prototyping. A product prototype development is done to help make the modifications and fixes on a product before the final product is mass-produced.

GID states top advantages of prototyping in the field of plastic product manufacturing, and they are as follows:

1.   Allows a Business Owner to Preview the Final Product

As we know, a prototype is nothing but a fully functional, working model of a product to be developed; it includes all the features and functionality to a larger or smaller scale. Prototype development in the plastic manufacturing industry is extremely important as it offers a general picture of products that are still in the beta stage. It allows you to see, touch, test, and discover what works and what doesn’t. A prototype allows entrepreneurs, financiers, and end-users to visualize the product quickly and communicate what insights they have for the final product. You can conclude whether the prototype meets the requirements of potential users and then make modifications before the final product is ready.

2.   Controlled Manufacturing Cost and Time

A product prototyping allows a business owner to test his/her concept of product and discover any flaws. Business owners have the opportunity to correct these imperfections, or emerge with solutions for improving the product. This step reduces the risk of your product failing; thereby, drastically reducing manufacturing cost and time.

3.   Generates Curiosity among the End-users and Financiers

When an entrepreneur develops a prototype, investors and end-users get the opportunity to explore it and give suggestions. Consumers can test the features and functionality of the plastic product and give their valuable feedback. In this way, entrepreneurs have a chance to improve their product and shape it as per customer’s requirements.

Apart from the above-mentioned advantages, a product prototype development in the plastic product manufacturing allows an entrepreneur to easily adjust a product design and fix some features of the products. Prototyping together with the injection molding can really benefit the plastic industry in countless ways.

To know more about plastic product manufacturing at reasonable rates, feel free to contact GID at www.gidcompany.com. GID is a plastic product manufacturer who creates a variety of rapid plastic prototypes and plastic products for different segments of industry. To talk to product manufacturing experts or to share your concept, call them at 714-323-1052.