Monthly Archives: April 2015

List of Plastic Manufacturing Processes by GID, a Plastic Product Manufacturer, to Help Entrepreneurs

List of Plastic Manufacturing Processes by GID, a Plastic Product Manufacturer, to Help Entrepreneurs
List of Plastic Manufacturing Processes by GID, a Plastic Product Manufacturer, to Help Entrepreneurs 5.00/5 (100.00%) 2 votes

When it comes to plastic product manufacturing, there are plenty of plastic molding techniques, enough to confuse a beginner and sometimes experienced entrepreneurs. Selecting the most suitable molding techniques is quite essential as it ensures the development of a final product that meets exact precision and industry standards. To help entrepreneurs, here is the list of the most commonly used molding techniques for manufacturing new plastic products strictly obeying industry standards.

  1. Injection Molding Technique

This is one of the most common plastic product manufacturing techniques used across the globe. There are several reasons why injection molding method is the best process for plastic product manufacturing. In this process, molten plastic is injected into a mold core and cavity. Once the plastic solidifies under pressure, it is removed from the mold cavity for further processing. It is the most convenient manufacturing process; hence, it is widely used in bulk manufacturing or for developing a product prototype. In 1930, the first injection molding machines came into existence. Injection Molding Technique can be used to develop different types of plastic products such as kitchen utensils, toys, bottle caps, mobile cases, and cell phone stands to name a few. If you still have any questions, feel free to contact plastic product manufacturer at www.gidcompany.com

  1. Blow Molding Technique

Blow Molding Technique is somewhat identical to injection molding. The only difference between both techniques is that in this process, molten plastic ejects out of a barrel vertically in a molten tube. The mold closes on it and forces it outward to conform to the inside shape of the mold. Once compacted, the hollow part is formed. Some of the best examples of blow molding techniques are tubes, bottles, and containers.

  1. Compression Molding Technique

In Compression Molding Technique, a batch of hard plastic is compressed between two heated mold halves. Instead of horizontal force used for injection and blow molding, in this technique, vertical force is used. The plastic parts formed are then air-cooled.

  1. Film Insert Molding Technique

Film Insert Molding Technique attaches an image underneath the surface of a molded part. A material as fabric or film is inserted into a mold. Plastic is then injected. Film Insert Molding Technique is an advanced method used to apply labels and graphics to plastic parts during the molding process.

  1. Gas Assist Molding Technique

Gas Assist Molding Technique is also known as Gas Injection Molding. It is usually used to manufacture plastic parts having hollow interiors. Partial shot of plastic is then followed by high-pressure gas to fill the mold cavity with plastic. It is also used to produce huge plastic parts with complex designs and outstanding cosmetic and surface finishes. Gas Assist Molding Technique is best for manufacturing large handles, equipment covers, doors, bezels, cabinets, and skins.

  1. Rotational Molding Technique

Rotational Molding Technique involves a heated hollow mold, which is filled with powdered plastic. It is them perpendicularly rotated causing the softened material to disperse and stick to the walls of the mold. The mold continuously rotates to ensure uniform thickness and avoid sagging or deformation during the cooling phase. In the 1940, this process was applied for the first time for manufacturing new plastic products. The Rotational Molding Technique has many advantages and can be used for manufacturing products such as furniture, toys, planters, footballs, road signs and bollards, storage tanks, road cones, pet houses, bins and refuse containers, doll parts, canoes, kayak hulls, rowing boats, helmets and playground slides.

  1. Structural Foam Molding Technique

Structural Foam Molding Technique is used for manufacturing plastic parts that need thicker walls than standard injection molding. In this manufacturing process, a small quantity of a chemical blow agent or nitrogen is added to the plastic material to make the walls thicker. This type of product manufacturing technique is used with any thermoplastic that can be injection molded.

  1. Thermoforming Technique

In Thermoforming Molding Technique, sheets of pre-extruded rigid plastics are horizontally heated and sucked down into hollow one-piece tools. Once condensed, it acquires the shape of the mold. This manufacturing method is used for developing heavy-gauge items such as plastic siding, aircraft wind screens, and hot tubs.

Plastic Product Manufacturing is a very technical process; therefore, it is recommended to contact an experienced Plastic Product Manufacturer such as the GID Development Corporation in California, USA. Here are some useful tips to find a top notch Plastic Product Manufacturing Company in the USA. For instant help, call the GID Development Corporation at 714-323-1052, as they are offering a free 15-minute consultation.

Importance of an Established & Experienced Product Design Company

Importance of an Established Experienced Product Design Company
Importance of an Established & Experienced Product Design Company 5.00/5 (100.00%) 2 votes

Manufacturing a flawless new product for targeted end-users is something that is not feasible for every entrepreneur. It calls for a set of dedicated tools, years of experience, and above all, a comprehensive understanding of different subjects to transform a concept into an innovative product. Unfortunately, all of these success factors are hard to find at a single place. However, the problem can be solved by hiring an established and experienced product design company to execute sensitive tasks involved in custom product manufacturing.

Working with an established and experienced product design company for new product development brings you closer to a community of creative people, having years of unsullied experience in product design and development over a wide landscape. An industrial product design and manufacturing company such as the GID Development Corporation has everything you require for product design. Having teams of industry professionals and latest manufacturing tools, GID guarantees cost effective designing and manufacturing solutions.

Another advantage of working with a professional product design company like GID is its ability and shrewdness in transforming concepts from the nebulous stage into a fully functional product prototype. For example, this morning you just woke up with a revolutionary new product idea; however, lack of technical expertise and unavailability of dedicated resources forced you to drop your idea. In such scenarios, you can contact a product design company for instant help. GID is also offering a free 15-minute consultation to help beginners, as well as established entrepreneurs overcome product design and manufacturing obstacles getting them on track for a successful result.

An experienced product design company has the caliber to deliver industry obliged plans and specifications that exemplify your product idea in actual materials. Moreover, a company with decades of experience can suggest the best raw materials and the most suitable manufacturing process that offers life to your concept in the most affordable and rational manner. When you consult a product design company with your concept, you directly open several doors leading to benchmark success. They have the team with the required experience and tools, and most importantly, they are highly dedicated and passionate about their profession.

An experienced industrial product design company understands the importance of time to market; hence, they reduce wastage of time and money by employing the most suitable manufacturing techniques and materials. They can eliminate all the time wasting and overspending that take place when a great idea meets a person with no experience in product design and product manufacturing.

A product design company such as GID has everything an entrepreneur requires for designing and manufacturing a new product – from conceptualization to product design, and from rapid prototyping to bulk manufacturing. Such companies ensure success along with long-term profitability for you. Moreover, they are always there for you whenever your product requires modifications or additions to sustain the competition. Instead of trying by yourself and risking your product idea, get in touch with a company that can help you get it right every time.

With the use of all the latest designing tools such as CATIA V6, the GID Development Corporation, California, can help you bring your ideas to life in style. CATIA V6 is the most advanced product design software developed by a French company “Dassault Systemès” that empowers GID to deliver with flawless product design. Please click here to know more about CATIA V6 and its uses, or contact product designers at www.gidcompany.com/contactus

Find the Best Product Designers and Engineers for Your Product Development in California, USA

Best Product Designers and Engineers for Your Product Development in California USA
Find the Best Product Designers and Engineers for Your Product Development in California, USA 5.00/5 (100.00%) 2 votes

A successful product design and development absolutely relies on the initial designing and engineering efforts. A team of great product designers and engineers follow an industry certified and suggested product development strategy to help reduce the chances of failure of both short-term and long-term. Well, as an entrepreneur, if you are seeking to hire the best product designers and engineers in the USA, it is requested to think about the below-mentioned tips.

Finding and hiring the product manufacturing services can be a daunting task for a beginner. Collaborating with an inexperienced product development partner can lead to loss of time, money, efforts, and eventually a project failure. When you hire a product designer or engineer for custom product development, it is essential that you ask the right questions and search for the right qualities.

What type of product designer and engineer would be the fit to design and develop your new product?

Experience

Experience is perhaps the most important point to consider. Furthermore, the situation becomes even more favorable if the company is having experience of manufacturing similar products. Ask the right questions to get a clear picture regarding what designers and engineers started and completed on any examples mentioned in their portfolio.

Clear & Concise Communication

Clear and concise communication is one of the pillars of new product development, as it ensures the manufacturing of new product having exact precision. Despite the size of your company or project, always prefer a product designer and engineer who guarantee flawless communication without any middle management. A product designer or an engineer who can translate complex engineering terms in laymen’s languages will reduce customer anxiety and build a business relationship.

Qualifying

Notable engineering efforts comprise qualifying a product and its components so that possible product quality concerns can be recognized prior to bulk manufacturing.

Knowledge of Materials

The experience of working with a wide variety of raw materials can certainly help in eradicating issues that can arise due to the selection of wrong materials. For example, a custom bird banquet designed and developed at GID can be made from many different raw materials – some raw materials are cheaper such as ABS or PVC plastics, and some are costly like stainless steel. A bird banquet made from stainless steel may require increased raw materials and assembly costs, whereas a bird banquet manufactured from PVC or ABS may have longevity issues.

If you need help with your industrial product design and manufacturing efforts, then contact us today at 714-323-1052. We are a custom product development company in California. Moreover, to assist our clients at any point of time, we also offer a free 15-minute consultation.

Product Development Strategy Definition by Custom Product Manufacturer, California

Product Development Strategy Definition by Custom Product Manufacturer
Product Development Strategy Definition by Custom Product Manufacturer, California 5.00/5 (100.00%) 2 votes

Manufacturing a new product or modifying the existing one as per the market or the end users’ requirements, and returning those products to existing or new market is the definition of product development strategy. Custom product development strategy is a bit complicated in nature. To frame an excelling new product development strategy, as an entrepreneur, you need to focus on every tiny detail. It requires keen attention to competitors’ products, customers’ requirements, the ability to design and prototype, full in-house manufacturing capabilities, and a potent marketing plan. For your knowledge, there are several subsets of product development strategy, and they are as follows:

Product Development Diversification Strategy

This product development strategy is employed when a company’s existing market is saturated, and returns and profits are still or falling. There is no or a very diminishing opportunity for business growth. A product development diversification strategy helps a company overcome its prevailing business ecosystem, and a new product is manufactured for a new market. Due to the recession and heavy competition, when an insurance company selling insurance products decides to develop a financial education program targeting college students, it is called diversification strategy. Because of existing competition and the presence of similar products, the new product developed may not be revolutionary in the nature, but it is new to the company manufacturing it.

Product Modification Strategy

A product modification strategy is quite common among entrepreneurs and is normally aimed at existing markets. A hidden advantage of this strategy is it allows entrepreneurs to capture new customers for the new product. Toothpaste is the best example of modification strategy. Toothpastes that promote anti-cavity or teeth whitening qualities are built on existing simple toothpastes that only guarantee clean teeth and healthy gums.

Revolutionary Product Development Strategy

Under the hood of revolutionary product development strategy, revolutionary new products are designed and developed to solve specific problems or meet end users’ requirements. Smartphones and advanced computers are the best examples of the revolutionary product development strategy. Before these revolutionary products made their way to market, consumers did not know they needed them. However, a revolutionary thought of creating a better device for communication ended in products that have modified the rules of communication and have considerably altered the competitive landscape.

Benchmarking the Process

Whatever product development strategy you employ depending upon the nature of your business, the new product manufacturing process must be carefully thought through. It also requires a sequence of benchmarks along the way. These benchmarks evaluate whether the manufacturing process should be continued or not because custom product development is normally high-priced and time-consuming. For instance, a company is manufacturing a new product, but a competitor takes on the market with the similar product with advanced features, then your company must make a “Go/No Go” decision about its own new product development options.

Consumers Front and Center

Depending upon your business ecosystem, whatever the product development strategy you decide to continue, always keep your targeted customers in the front and center, and involve them in the process from start to finish. Set a limit for your manufacturing overheads. Keep aside an adequate budget for consumer evaluation of the new product at the ideation, prototyping and the bulk manufacturing stages. An important point to remember is that whenever you opt for new product development, don’t include only customers those who represent your primary market, but also include secondary customers to whom your product might appeal in the near future.

 About the GID Development Corporation

The GID Development Corporation is a custom product manufacturer based in California that caters to start-ups, small and large businesses’ unique requirements. Valued as one of the leading product manufacturing companies in the United States, GID is known for setting the bar for product design, rapid prototyping, testing, and bulk manufacturing.

To assist entrepreneurs in developing flawless new products, the GID Development Corporation is now offering a free 15-minute conference to answer questions related to new product development. There is no risk, no obligation; contact them now at 714-323-1052.