Tag Archives: new product design

3D Printing & Injection Molding for New Product Development

3D Printing & Injection Molding
3D Printing & Injection Molding for New Product Development 4.00/5 (80.00%) 3 votes

3D printing technology and injection molding technology, both compete with each other. When utilized in synergy, however, these technologies deliver exceptional results. 3D printing and injection molding both help in rapid prototyping as well as in new product development. Despite the trend for different kinds of 3D printing processes is rising, the actual product manufacturing is done with injection molding. On the other hand, 3D printing proves to be a more effective and popular approach for rapid prototyping.

If you want to learn specifically about 3D printing, read this blog. If you want to learn specifically about injection molding, read this blog. If you just want a quick comparison between 3D printing and injection molding, then continue reading.

3D Printing & Injection Molding

Well now, what is the difference between 3D printing and injection molding? 3D printing and injection molding are both completely different. There are different types of 3D printing techniques, but among them, the most prevalent one is Fused Deposition Modeling (FDM). The FDM 3D printing technique works by melting the material, commonly plastic, and shaping an object by ejecting the molten material, one drop at a time in succession. The FDM 3D printer follows inputs from a design file, created by the CAD software, and basically “prints” the object layer by layer.

Injection molding, on the other hand, works by melting the material and injecting it with pressure into a pre-designed metal mold. The mold, usually of steel or aluminum, has a cavity of a certain shape in which the molten material is forcefully filled. The molten material in the cavity of the mold stays for a while to cool and harden. Once the material is sufficiently cool, the mold opens, and the material is ejected, as a definite object.

What about the time? 3D printing a single object takes considerable time than a single injection mold cycle. In order to 3D print a complex object, it might take many hours. Whereas, injection molding can produce the same object in a matter of minutes, provided that there is a definite mold for the object, made and available beforehand.

What about the cost? Injection molding, especially for a basic object or part, is substantially more expensive than 3D printing. When it comes to new product development, you first need to design the prototype of your product. In the case of 3D printing, this prototype design will be the first and last step. Once you have the prototype design, all you need to do is upload it to the 3D printer and press “print.” In a matter of minutes or hours, depending on the complexity, you will have your part ready.

In the case of injection molding, prototype design is the first step. After prototype design, the next step is designing and creating a definitive steel or aluminum mold, which helps produce the part. Making this mold is actually very expensive. Nevertheless, with the mold ready, you will be able to create numerous identical parts, which may prove economical in the long run.

What is the future of product manufacturing? Now, one thing is certain, the 3D printing technology is advancing quickly. Currently in the market, there are different types of 3D printers available. Among those, the most common type is a Fused Deposition Modeling (FDM) 3D printer. FDM can efficiently 3D print plastic parts. It does prove to be ideal and economical for creating plastic parts for product prototypes.

When used in conjunction with injection molding, however, the overall product development or product manufacturing will prove to be efficient and cost-effective. For product prototype development, you should use 3D printing. After developing the prototype and enhancing it to make it free from any defect or error and ready for mass production, you should employ injection molding, through which you can manufacture parts in bulk quantity, swiftly and inexpensively.

New product development is never easy. It demands significant time, money, efforts, and resources. A coherent approach to new product development, however, can ease the heartache of manufacturing new products.

Need help with new product design and product development? Get in touch with GID Development Corporation today. GID Development Corporation is one of the leading product development companies in the US. Based in California, GID Development Corporation provides agile and economical product design, rapid prototyping, product development, product manufacturing, and other product fulfillment services.

No matter how complex the conceived gadget or product is, GID Development Corporation, an expert product development company in California, will help you realize it. To learn more about GID Development Corporation, visit http://www.gidcompany.com/.

Have any questions regarding 3D printing, injection molding, product design, or product development? GID Development Corporation is offering a 15-minute, FREE telephonic consultation. Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST.

Rapid Product Designing & Rapid Prototyping – Advantages

3D Printing
Rapid Product Designing & Rapid Prototyping – Advantages 5.00/5 (100.00%) 1 vote

New product design and product development, both have come a long way today. Traditionally, product designs were hand drawn. Now, product designers are creating detailed, clear product designs using special-purpose computer applications, like Dassault Systèmes’ 3D EXPERIENCE 2016, SOLIDWORKS, and 3DVIA among many others.

For product development, specifically the product prototype development, engineers nowadays are utilizing revolutionary additive manufacturing (popularly known as 3D printing) processes, which include selective laser melting, fused filament fabrication, direct metal laser sintering, and stereolithography to name a few.

These modern rapid product designing and rapid product prototyping techniques are geared toward the swift, precise, and effortless development of new products. More importantly, with these state-of-the-art techniques, it is possible to minimize the cost of new product development! Let us look at some of the advantages that these computer-assisted 3D product designing and 3D printing techniques offer.

  1. These contemporary techniques radically minimize the time of turning a product concept into reality. Simple product concepts can be brought to life in a matter of days, and complex product concepts in a matter of a few months. Therefore, inventors can quickly realize their dreams of swiftly getting groundbreaking products into the market and selling them to make profits.
  2. These techniques help save money. Creating product designs using computer applications means getting definitive designs with a minimum number of attempts; hence, it avoids redundant costs of creating multiple product designs. 3D printing, on the other hand, eliminates the need for plastic product manufacturing tools or other molding tools needed for building product prototypes. This elimination of tools substantially saves money for the inventors.
  3. The modern techniques help mitigate product redesigning risks. Since the product designs are created virtually on the computer, they are, in most instances, ideal in every manner. Even if they are not, or if any changes are required, the product designers can quickly and effortlessly modify or change the product designs. These new product designs are then efficiently and economically 3D printed, saving time, money, and more importantly, the efforts of doing everything from scratch for the inventors.
  4. The techniques facilitate in the creation of the definitive product. Because 3D product designing is carried out virtually, using special computer applications, the chances of leaving out any product construction requirements are almost next to nothing. In the virtual world, the product designers and product developers can test almost every aspect of the conceived product. This way, they can add, remove, and experiment with the various features of the imagined product without actually creating any mockup or prototype!
  5. These techniques allow quick creation of product prototypes. Once the product designs are ready, they will be fed to a 3D printer (it’s a kind of an industrial robot). The 3D printer is then configured according to the required specifications. Once the 3D printer is configured, it will then extrude material into the desired shapes. The entire process, from feeding the product design into the 3D printer to the extrusion of the material into the desired shapes, is substantially swifter than injection molding techniques.
  6. These breakthrough techniques enable the creation of custom shapes. The 3D printer extrudes the material into desired shapes or geometries based on the instructions received from a computer. In simpler words, a 3D printer prints a material, instead of ink, based on the design it is provided. Ergo, it is possible to create custom, intriguing shapes effortlessly. This advantage of these techniques is very beneficial when it comes to medical device product development as well as electromechanical product development.
  7. These techniques make it possible to develop product prototypes using any material. Not only polymer and its variants, but 3D printers are capable of accepting and printing materials like rubber, ceramic, edible materials, and almost any metal alloy!

These were just some of the many advantages that rapid product designing and rapid product prototyping techniques offer. They are just ideal for new product design and new product development, especially product prototype development.

If you are an inventor and want to realize your product idea with these revolutionary product design and product development techniques, then partner with GID Development Corporation. A leading product design company in California, USA, GID Development Corporation provides rapid product design, rapid prototyping, rapid product development and other new product fulfillment services. They even have the ability to develop CNC-machined prototypes using different plastics and metals. This ability of GID Development Corporation comes in very handy, especially when the raw materials for rapid prototyping processes are not suitable or durable enough for the conceived product.

Whether you have a revolutionary idea for a medical device product, sports product, electromechanical product, a product with embedded software, a product with electronics, or any unique product, the product development company in California, GID Development Corporation will absolutely “GET IT DONE!”

Learn more about GID Development Corporation: http://www.gidcompany.com/

Have any queries regarding rapid product prototyping or 3D printing? Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST, for a FREE 15-minute telephonic conference. He will answer to various questions regarding product design, product prototyping, and product development.

Products with Imbedded Software – What are They?

Products with Imbedded Software – What are They?
Products with Imbedded Software – What are They? 5.00/5 (100.00%) 2 votes

Products with imbedded software are those that are controlled or operated by a computer software. Though not entirely, at least some or most functions of the product are controlled by a computer software. Some of the most common examples of products with imbedded software are cars, robots, toys, consumer electronics, household appliances, medical devices, industrial machines, and military equipment. While these were just a handful of examples, products with imbedded software could include numerous other things.

Development of products with imbedded software can fall under the field of electromechanical product development. After all, products with imbedded software do contain electrical and mechanical components. Speaking of electromechanical product development, it is nothing but the design and development of products containing mechanical and electrical components or parts. Along with electrical and mechanical components, products with imbedded software, as the name suggests, contain computing element or elements. Computing elements here, i.e. the imbedded software, or you can also call it firmware, predominantly control some or most aspects of a product. For instance, an MRI machine (magnetic resonance imaging, a medical device product with imbedded software or firmware) scans the body only when the instructions are set and given. These instructions are carried out through an imbedded software. The MRI machine will only operate when the instructions are inserted and computed within the imbedded software. Without passing through an imbedded software, this MRI machine will not perform anything and prove entirely useless.

These days, most new products have imbedded software. The design and development of new products with imbedded software, however, is very challenging. Along with mechanical engineering and electrical engineering, the development of products with imbedded software requires additional skills of computer programming. While programming a software that runs on computers or the web may be simple, programming software that can communicate and control something physical is tough. It requires chip-level programming skills and deep understanding in how the software can link and work in harmony with a hardware or physical component. Fortunately, there are some product design and product development companies that have all the skills and resources that help realize or materialize new products with imbedded software.

Along with product designers, product engineers, and innovators who deal with the new product design, electrical engineering, mechanical engineering, and general engineering, these product design and product development companies have expert software engineers on board who have in-depth skills in software programming and the ability to develop firmware that can perform computation and communication with a physical product. Not only generic products with imbedded software, but utilizing their collaborative skills, these product design and development companies can create medical device products with imbedded software, aviation equipment with imbedded software, consumer products with electronics and imbedded software, industrial machines with imbedded software, and pretty much any unique products requiring imbedded software to function.

If you are an innovator or have an idea for new products with imbedded software, products with electronics, medical device products, electromechanical products, or any other types of products that you would like to realize and take them to market, the GID Development Corporation can help.

Spearheaded by veterans having over 40+ years of industry experience, the GID Development Corporation is a new product design and new product development company based in California, USA. With an excellent in-house team, they have the capabilities to complete new product design, new product prototype development, final product development, production setup, product manufacturing, marketing, and many other product fulfillment services. Utilizing the cutting-edge technologies, like Dassault Systèmes’ 3DEXPERIENCE platform that includes CATIA V6, 3DVIA, SOLIDWORKS, ENOVIA, 3DEXCITE, and more, GID Development Corporation radically reduces the product fulfillment time and cost, allowing them to achieve their customers’ vision swiftly, in an economical manner. They also use the latest programming languages, like Java, C#, ASP, Ruby, etc. in order to develop suitable firmware for products with imbedded software.

Whether the requirement is for designing, prototyping and development of new products with imbedded software, products with electronics, electromechanical products, medical device products, or any other kinds of unique products, the GID Development Corporation will “Get It Done.”

Learn more about the GID Development Corporation, their product design and engineering procedures, the latest technologies they utilize, and how they help bring a revolutionary product idea to life, by visiting http://www.gidcompany.com/.

You can also Call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST for a free consultation.