Why Injection Molding Method is the Best Process for Plastic Product Manufacturing

Injection Molding - Product Design Company USA

According to Plastic product manufacturers across the globe, injection molding is the best and the most reliable method for plastic product manufacturing. It helps the product development company to develop new plastic products with 100% accuracy, obeying all the industry standards. When experienced professionals in a plastic product manufacturing company apply their knowledge in high quality injection molding process, business comes up with the best quality products that continue to move forward, yielding constant profit.

Plastic Injection Molding Method

Plastic product manufacturing is a vast industry, and the injection molding is considered as the simplest product manufacturing process. The method of injection molding begins with the plastic pellets that are prepared from a blend of inorganic polymers, along with additives to help the melting process. In a hopper, these small pellets are then mixed with thousands of other pellet particles. This first step initiates the voyage of creating products from a pellet, followed by the next step that is the preparation of plastic.

After several complicated stages, when the molten plastic is ejected into the mold, the pressure on the mold as well as on the liquid plastic is maintained until the subsequent condenses to a desired solid state. Cooling agents are used to boost the process of condensation. By the time the mold is condensed, a giant rotating screw (used for melting the pellets) comes to its original position, collecting the next batch of pellets from the hopper. Once the liquid plastic is condensed, the newly developed product is casted-out from the mold and forwarded for secondary processes such as decoration, sub-assembly, or delivery.

Rewards of Injection Molding Method

There are several plastic product manufacturing processes; however, injection molding is acclaimed as the best and an affordable manufacturing process. Here are the rewards a business can enjoy if it employs injection molding for manufacturing new plastic products, and they are as follows:

  1. It allows easy manufacturing of plastic products with intricate and complex shapes.
  2. It allows rapid development of new plastic products compared to other manufacturing methods.
  3. The mold used for manufacturing custom plastic products is made of metal; hence, it has a long life and can be used for manufacturing the same products in the future.
  4. You can easily manufacture products in different colors
  5. Low manufacturing cost; hence, either small or large, every business can afford it.
  6. Low manufacturing cost means, a low overall price for a newly developed product
  7. Low environmental waste.

If you are an entrepreneur, planning to develop products made from plastic for your targeted customers, then prefer the injection molding method because it enables instant manufacturing of custom plastic products in different colors and shapes. It not only helps in saving time and money but also allows the manufacturing of high-quality plastic products with 100% accuracy.

For more information on Plastic Product Manufacturing and Injection Molding Methods, feel free to contact GID, a product development company based in the USA, at 714-323-1052. To browse our new product design and development portfolio, please visit https://www.gidcompany.com/our-portfolio/.

Professional Product Prototype Development Service in the USA

Professional Product Prototype Development in California USA

Product prototype development is one of the cardinal preliminary steps in the product manufacturing process. It is nothing but a three-dimensional model of your concept. Developing a prototype, in fact, can be the most interesting and rewarding step you will take, as an entrepreneur. You can develop a prototype at your home or hire a product prototype development company, and see your idea take a form into something real and tangible.

Creating a primary prototype for your perceived product is an essential part of making your concept a solid reality. A product prototype lets you test the functionalities, as well as aids you to impress your financiers and targeted customers. Here, we will explain some of the key elements of product prototype development that you should keep in mind while developing a prototype.

Getting Started

First things first, for effective prototyping, you will require the help of someone who is skilled in designing applications like CAD and its alternatives. Develop a digital model of your product that can be observed on a 3D plane. While generating a digital mockup, ensure that angles and connections are mathematically sound.

Simple is Beautiful & Useful too

During product prototype development, keep in mind that the fewer parts mean lesser intricacy of the prototype. If you are generating a prototype for an electric product, ensure that the prototype doesn’t have unnecessary and dead connections. In case of a tangible non-tech product, ensure to make it aesthetically beautiful, appealing, and user-friendly. A rule of thumb for successful prototype is to keep it simple and include as few components as possible, as it can offer the most organized look to your design. Hide or reduce unnecessary wiring, and if possible, combine multiple components into one.

Time to convert the digital model into the physical prototype

At the end of the above step, you will have an enhanced digital model; therefore, it’s time to convert the digital mockup into the physical model. Following the diagrams, you generated on your computer, use foam, wood, or cardboard to develop a non-functional model of your product. Of course, the process may be a bit tedious and frustrating; however, it is an essential step. Once you have the physical prototype of your product in your hand, you can analyze it to conclude, whether it is the mockup you were intending for or not.

Time to Turn a Physical Prototype into a Functional Prototype

Trying to impress your potential financiers and customers with a prototype made from foam or cardboard is not at all advisable. Well, to be honest, here comes the most complex step in the process of product prototype development. Prepare a list of the parts you require. If it is an electronic product, then ensure that all the connections are made and double-checked by someone experienced in electronics. Visit local shops to buy the necessary materials to create a functional prototype. A complete set of tools and workbench will allow you to develop a sophisticated prototype.

After Testing, It’s Time to Refine your Prototype

Do not let your spirit down if your first prototype seems like a second-grade school project. It is true; at the first attempt, your prototype may won’t appear subtle at all. However, keep moving and test the functionality. If your prototype functions properly, then all you need is to do is to tweak the external looks. You may have to develop multiple prototypes before you achieve the one that is quite close to your actual concept. After making the final touches, your prototype is ready for presentation.

Once your prototype is ready for the presentation, add a printed manual on its assembly. Develop two prototypes – one in a disassembled form and one in an assembled form, so that you can explain the inner components of the product.

Contact a Product Prototype Development Company

To develop a fully-functional and aesthetically appealing prototype, you require in-depth industry knowledge, prior experience, and most importantly, latest tools for prototyping. If you don’t want to occupy yourself into the complexities of prototype development, then it is recommended to hire the services of an established product development company.

At GID Development Corporation, product prototype development is at our core and involved in every aspect of our product manufacturing process. We have state-of-the-art product manufacturing equipment that facilitates us to do prototype development in a limited timeframe once the design process is complete. If you need any help related to product design, product development, or prototype development, give us a call at 714-323-1052.

Characteristics of the Best Plastic Product Manufacturer

Characteristics of the Best Plastic Product Manufacturer

The industry of plastic product manufacturing is one of the most happening industries. Every business, either small or large, dealing in plastic products or parts, requires the services of an experienced and reliable plastic product manufacturer to develop new plastic products to attract more customers. As a business’s reputation and fortune depend on these plastic products, it is necessary that they are carefully designed and developed to meet the precise specifications set by the client, and at the same time, adhering industry standards.

For manufacturing plastic products that are tough, durable, appealing, and feature-rich, you need a plastic product manufacturing company having years of industry experience and skilled workforces. Here, with the intention to help you, we will explain some characteristics of a reliable plastic product manufacturer for successful product development, and they are as follows:

Look for Skilled Workforce– Qualified and experienced workforce (especially product designers and product engineers) can help you manufacture the best product for your end-users. Their years of industry experience make them capable of handling any manufacturing problems at any stage of development. They will not only handle the problem effectively, but at the same time will also offer valuable advices on how to make your product more powerful and lucrative. Therefore, for a successful plastic product manufacturing, always opt for a company driven by skilled and experienced workforce.

Do they have latest manufacturing tools? – The industry of plastic product manufacturing is evolving rapidly; hence, to cope up with the altering business scenario, it is necessary for businesses to develop products using the latest tools and technologies. Moreover, along with accuracy, the latest manufacturing tools also help in increasing the production rate. Along with the latest manufacturing tools, one more important aspect to remember is the expertise of product the development company in different manufacturing processes.

Hence, to conclude, hire a product development company utilizing the latest tools for manufacturing plastic products and having expertise in different manufacturing processes.

Product manufacturing capability of a Company– A company you plan to hire should be ready to help you around the clock. If your product is successful, then rush job will occur from time to time. A company’s ability to work 24*7 will be a highly acclaimed characteristic at some point of time. Product manufacturing companies operating only in a single shift may not be able to handle your higher manufacturing requirements.

Superior Customer Care Services– Along with superior product manufacturing services, it is necessary the company offers superior after sales services also. A satisfactory customer service is equally essential as the skilled workforce, manufacturing techniques, and product manufacturing capabilities. Keep a keen watch on some tiny aspects such as whether the company is promptly replying to your queries or not, are they able to offer satisfactory solutions, are they interested in your project or not, and most importantly, are they friendly with responses or not? If you suspect any of these aspects, it is recommended finding a new manufacturing company that can answer all your questions with politeness in their tone.

The above stated are general characteristics of a reliable product manufacturing company that play a decisive role is a successful plastic product manufacturing. For more information, please contact GID Company at www.gidcompany.com. We can help you in manufacturing custom plastic products at affordable prices.

Contact Product Development Company, to Realize Innovations for Your Business

Product Development Company - GID Company

GID product development company has assisted entrepreneurs create landmark and market–expanding new products for more than two decades. The heart-winning product development company’s synergetic approach combines industrial product design, mechanical engineering, and brand management into a modernized, comprehensive product manufacturing process. GID’s result-oriented design and manufacturing values consistently deliver products that not only exceed client anticipations but also flourish in the marketplace.

GID was established with the perception of unifying industrial design and mechanical engineering within a single product manufacturing company, offering clients with a complete product development solution. Since the very first day of its inception, GID never compromised with the quality of the product, neither it occupied itself in developing ordinary products that lacked the potential of making end-users’ life comfortable. Manufacturing innovative, lucrative, and dominating products for different business entities, including medical, automotive, aerospace, personal electronics, etc. was the main objective of the company.

The five factors that make us stand apart and over the ordinary development company are as follows:

We are hungry about innovation– Transforming a client’s concepts, requirements, and challenges into revolutionary, marketable products and successful brands satisfy our hunger for innovation. For over two decades, our hunger for innovation has resulted in the manufacturing of successful products, setting new benchmarks. We have developed heart-winning and innovative products for diverse industries such as electronics, medical, consumer products, industrial, and sustainable technologies.

We love to develop creative solutions bearing complex challenges– Extracting maximum out of the latest technologies to discover workable solutions is decisive in manufacturing feature-rich products that connect with discerning consumers, expand into fresh markets, and succeed through profitability. Our qualified, vibrant, and enthusiastic team of product designers and engineers puts design and product development to new heights of creativity, re-writing the definition of new product development.

We have in-depth, multi-disciplinary expertise– Offering the complete set of product manufacturing services – from conceptualization, product design, validation, prototyping, to manufacturing – is crucial to assisting our clients determine innovation. Creative teams at GID have adequate knowledge, experience, and technical expertise required to effectively handle industrial design, product manufacturing, electronics and software development, and production management services.

We are delivering consistent success– We have a habit of upholding consistency in the manufacturing of new / custom products that realize innovation demands commitment, expertise, and heart. We consider each project as if it is the first, engaging ourselves in every detail yet preserving an all-embracing innovative vision. We hold the track-record of manufacturing products that extracted consistent success for our clients. Completing a project in time and in the agreed budget is our specialty.

We are all on the same table– Maintaining collective, team-based relationship with clients is the key reason that we have produced so many creative products. We work closely with our customers in a friendly environment that unifies the visions, knowledge, and views of every team member to develop revamped, likeable product features and designs that stand above the ordinary and succeed in the marketplace.

Contact GID – A Product Development Company

Whether you are a prospective client or an existing one, we would love to hear from you about your concept. Based in California, GID loves working with clients ranging from startups to large companies. If you have a creative idea, a product design challenge, or a collective opportunity, then contact GID at https://www.gidcompany.com/.