Categories
New Product Development

3D Printing & Injection Molding for New Product Development

3D printing technology and injection molding technology, both compete with each other. When utilized in synergy, however, these technologies deliver exceptional results. 3D printing and injection molding both help in rapid prototyping as well as in new product development. Despite the trend for different kinds of 3D printing processes is rising, the actual product manufacturing is done with injection molding. On the other hand, 3D printing proves to be a more effective and popular approach for rapid prototyping.

If you want to learn specifically about 3D printing, read this blog. If you want to learn specifically about injection molding, read this blog. If you just want a quick comparison between 3D printing and injection molding, then continue reading.

3D Printing & Injection Molding

Well now, what is the difference between 3D printing and injection molding? 3D printing and injection molding are both completely different. There are different types of 3D printing techniques, but among them, the most prevalent one is Fused Deposition Modeling (FDM). The FDM 3D printing technique works by melting the material, commonly plastic, and shaping an object by ejecting the molten material, one drop at a time in succession. The FDM 3D printer follows inputs from a design file, created by the CAD software, and basically “prints” the object layer by layer.

Injection molding, on the other hand, works by melting the material and injecting it with pressure into a pre-designed metal mold. The mold, usually of steel or aluminum, has a cavity of a certain shape in which the molten material is forcefully filled. The molten material in the cavity of the mold stays for a while to cool and harden. Once the material is sufficiently cool, the mold opens, and the material is ejected, as a definite object.

What about the time? 3D printing a single object takes considerable time than a single injection mold cycle. In order to 3D print a complex object, it might take many hours. Whereas, injection molding can produce the same object in a matter of minutes, provided that there is a definite mold for the object, made and available beforehand.

What about the cost? Injection molding, especially for a basic object or part, is substantially more expensive than 3D printing. When it comes to new product development, you first need to design the prototype of your product. In the case of 3D printing, this prototype design will be the first and last step. Once you have the prototype design, all you need to do is upload it to the 3D printer and press “print.” In a matter of minutes or hours, depending on the complexity, you will have your part ready.

In the case of injection molding, prototype design is the first step. After prototype design, the next step is designing and creating a definitive steel or aluminum mold, which helps produce the part. Making this mold is actually very expensive. Nevertheless, with the mold ready, you will be able to create numerous identical parts, which may prove economical in the long run.

What is the future of product manufacturing? Now, one thing is certain, the 3D printing technology is advancing quickly. Currently in the market, there are different types of 3D printers available. Among those, the most common type is a Fused Deposition Modeling (FDM) 3D printer. FDM can efficiently 3D print plastic parts. It does prove to be ideal and economical for creating plastic parts for product prototypes.

When used in conjunction with injection molding, however, the overall product development or product manufacturing will prove to be efficient and cost-effective. For product prototype development, you should use 3D printing. After developing the prototype and enhancing it to make it free from any defect or error and ready for mass production, you should employ injection molding, through which you can manufacture parts in bulk quantity, swiftly and inexpensively.

New product development is never easy. It demands significant time, money, efforts, and resources. A coherent approach to new product development, however, can ease the heartache of manufacturing new products.

Need help with new product design and product development? Get in touch with GID Development Corporation today. GID Development Corporation is one of the leading product development companies in the US. Based in California, GID Development Corporation provides agile and economical product design, rapid prototyping, product development, product manufacturing, and other product fulfillment services.

No matter how complex the conceived gadget or product is, GID Development Corporation, an expert product development company in California, will help you realize it. To learn more about GID Development Corporation, visit https://www.gidcompany.com/.

Have any questions regarding 3D printing, injection molding, product design, or product development? GID Development Corporation is offering a 15-minute, FREE telephonic consultation. Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST.

Categories
New Product Development Product Development Company

Steps in the New Product Development

New product development may seem as simple as forming an idea for a revolutionary product, manufacturing it, and putting it on the market, bringing it to the customers. Well, the reality is that new product development is a complex process, which involves contributions from many skilled individuals. New products should not only be useful inventions that can be mass manufactured and sold for profit, but they should also be safe to use, protected by intellectual property rights, and more importantly, be easily marketable.

Here are some steps, explained by GID Development Corporation, a product development company in California, USA, which are involved in new product development.

Germinating Ideas

The primary stage of a product development is coming up with a fantastic idea for a new groundbreaking product. Oftentimes, new products are introduced in the market by first recognizing a specific need in the market and then developing a product to satisfy that need. Sometimes, revolutionary product ideas also occur just by chance or an unusual incidence that triggers the concept in the mind of the innovator.

Researching Plausibility of the Idea

The next stage of the product development is finding out the plausibility of the idea. In other words, the innovator needs to find out the degree of acceptability, usability and the value of the conceived new product. Knowing how well the potential customers will receive the new product is vital. It prevents a lot of time, money, resources and efforts on the development of products that are worthless to the potential customers.

Concept Development

Development, or rather, enhancement of a concept is the essence of new product development. It includes, but not limited to getting a grip on the basics, such as market research, material selection, material costs, product design costs, prototype development cost, overall manufacturing costs, potential profit, target regions, target customers, and so on.

Actual New Product Development

Actual new product development is the stage where the conceived idea and all the researched and concept development data are amalgamated and put into action. A product development company starts with the creation of new product design, using researched data. After the creation of a definitive product design, the company moves on to the development of prototypes. Then, the prototypes are tested, and changes are made until an idealized new product is realized.

Bulk Manufacturing

After realizing an ideal new product from the conceived idea, the product is bulk manufactured. Usually, it is affordable to outsource bulk manufacturing. If the budget is not the constraint, your own production facility can also be set up to bulk manufacture the new product.

Commercialization

The commercialization stage of new product development involves packaging, branding, logistics, warehousing, as well as rolling out the advertising and marketing campaigns. In short, commercialization is a stage of bringing new products to the market and to the potential customers.

New product development is a complex, time-consuming, and arduous process. An innovator cannot tackle the new product development process on their own. Luckily, product development companies, like GID Development Corporation, are established that can help innovators with the entire product development process.

GID Development Corporation is an American product development company based in California. Utilizing their vast experience and the most advanced technologies, like Dassault Systèmes’ 3DEXPERIENCE platform, which includes product design and product development apps, such as CATIA V6, ENOVIA, 3DVIA, SOLIDWORKS, and more, the veterans at GID Development Corporation assist innovators in every stage of new product development. Whether it is the development of medical device products, mechanical products, electrical products, electromechanical products, products with imbedded software, or any other types of products, GID Development Corporation will always thrive.

To learn more about GID Development Corporation, visit https://www.gidcompany.com/.

GID Development Corporation is currently offering a free 15-minute telephonic consultation. Anyone who is interested should just call Mr. Jim Grimes, one of the pros at GID, at 714-323-1052 between 8:00 AM to 5:00 PM PST.

Categories
New Product Development Product Development Company

5 Important Steps for the Development of New Products with Electronics

Development of products with electronics is as equally challenging as the development of generic, non-electronic products. New product development, whether electrical, mechanical, electromechanical, medical, or generic, is a tough task. Materializing a mere new product concept into reality involves several steps. For products with electronics, however, in addition to the standard product development steps, there are several more steps involved. Here in this blog, we shed some light on 5 important steps that entail the development of new products with electronics.

Step 1. Design the Circuit Schematic

Designing the circuit schematic for products with electronics usually involves early research so as to identify and select the ideal topology (circuit diagram) and most affordable, yet efficient components.

The step may also include running software simulations as well as bread boarding. Speaking of bread boarding, it is nothing but the creation of basic prototypes for products with electronics.

Designing the circuit schematic requires lots of thinking and considerable years of experience in the field of electronics engineering. In order to design the circuit schematic for new products with electronics, industry experts use some sort of computer software application. There are many such software applications available, but SOLIDWORKS, a part of the 3DEXPERIENCE platform from Dassault Systèmes, is the most versatile and popular.

Step 2. Develop the PCB (Printed Circuit Board) Layout

Utilizing the same software application as in Step 1., the experts now develop the PCB layout for the new product with electronics.

While some portion of the PCB layout may be auto-routed, the remaining portion would normally be routed manually. Usually, the PCB layout is very sensitive, for power components as well as RF components, such as Wi-Fi, Bluetooth, GPS, etc.

Once the final layout is ready, the software application will let the expert know, whether the PCB matches with its schematic. The software will also check wire lengths, wire widths, spacing, and so on, to ensure that the PCB layout meets all the guidelines for the specific PCB fabrication process being used.

Step 3. Create, Assess and Debug the Prototype

Based the circuit schematic and PCB layout, a prototype PCB of a new product with electronics is fabricated and assembled with all the right electronic components. With the prototype ready, it is thoroughly assessed, and if any issues or problems are found, it will be noted and rectified.

Most inventors expect to go everything right on the first try, but this is not possible. No product prototype, whether for generic, electronic, or mechanical product, is perfect or flawless on the first go. There are always some issues with the first prototype, which need to be rectified. Rectifying a prototype PCB is a difficult step because identifying the precise problem in the field of electronics is not something easy. Even after the precise identification of the problem, coming up with a right fix can take some time.

Step 4. Program the Microcontroller

Today, almost all products with electronics have some sort of microcontroller, a small computer in the form of a chip, which acts as the brain of the product.

These microcontrollers are programmable, and they are often programmed using “C” programming language. If the program needs to be fast and efficient, other high-level assembly languages may be used.

Often, the microcontroller is programmed by the expert who has designed the circuit; however, sometimes a specialist is brought to do the programming.

One a side note, because the products with electronics use a programmable microcontroller, they can also be called products with imbedded software.

Step 5. Looks and Ergonomics

This step is always handled by other professionals. An expert who is proficient in 3D modeling is needed to create the adequate looks and ergonomic (user-friendly, comfortable and functional) designs for the new products with electronics.

Creating the packaging, i.e. the outer body or casing, for the products with electronics is a challenging task. Electrical products are susceptible to various damages; thus, when designing and developing the packaging for the products with electronics, the experts need to consider the following factors:

  1. Protection from electrostatic discharge
  2. Protection from mechanical damage
  3. Protection from electromagnetic interference
  4. Protection from heat
  5. Ease of maintenance
  6. Cost

As mentioned before, the development of products with electronics is challenging. Therefore, it will be a great idea to hire an eminent product design and product development company that, along with the design and development of generic products, also specializes in the design and development of products with electronics.

If you happen to be an innovator and need help in the design and development of the new products with electronics, then GID Development Corporation is here to help. A leading product design and product development company in California, USA, GID Development Corporation specializes in the design and development of products with electronics, electromechanical products, medical device products, and other generic as well as special-purpose products. They use the 3DEXPERIENCE platform from Dassault Systèmes, which assists them in designing and developing accurate product prototypes at reduced cost and time. No matter what the new product concept is, GID Development Corporation can “Get It Done.”

To learn more about GID Development Corporation, just visit https://www.gidcompany.com/.

Currently, GID Development Corporation is offering a free 15-minute telephonic consultation with one of the veterans, Jim Grimes. You can call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST.

Categories
Product Development Product Development Company

Benefits of Hiring a Product Development Company

Every business has a sole purpose of selling their products and services in order to gain maximum returns. The quality of the products and service, however, determines the success of a particular business. The products and services of an inferior quality factor towards low sales and eventually minimal returns. For that reason, enterprises are required to carry out extensive research regarding product design and development, so that they can bring something new with high quality to the market.

Most successful businesses have a separate product development and research division in their organization. However, those who do not have such a division, how can they perform research and development? The answer is quite simple. They should hire the services of a professional product development company. Here are some of the advantages of hiring a reliable product development company for the designing and development of your product.

Consumer-Centric

By hiring a professional product development company, you can be rest assured that the products and services you will introduce will be more consumer-centric. A consumer-centric design gives the consumers a reason to buy from you, rather than from your competitors. These product development companies introduce a valuable fundamental of differentiation between your products, and your competitors’ products. Therefore, you will have a product for which consumers will be willing to pay more. Also, a consumer-centric design creates a brand name, which in turn attracts more customers.

Economical

One remarkable benefit of hiring a product development company is that you do not have to worry about the operating expenses of maintaining an in-house R&D team all-round the year. Therefore, when compared to a dedicated in-house team, hiring a product development company seems to be a sensible and economical option. Overall, by hiring a professional company, you will be able to cut the costs of hiring, training and maintaining the in-house team, and at that same time, use the saved money for better designing and development of your product or for other purposes.

Experience

Usually, most product development companies are in the business of designing and developing products for years; hence, they know exactly all the factors that keep a product from being successful. They are highly qualified and have valuable experience in solving product design problems and complications.

They undergo training in product development programs on a regular basis, and they stay updated with the market trends. Aside from problem-solving skills, they also possess the ability to determine the market viability of a product and calculate the possible outcome. Additionally, they even have the capability to prepare effective marketing strategies that ensure wide product reach and better consumer acceptance.

Good Results

As mentioned in the previous point, a professional product development company has vast experience and a wide exposure in the field of product design and development. For that reason, they can produce good results in contrast to an in-house R&D division. Professional companies know the nitty-gritty of product design and product development.

Further, they also know all the mistakes and errors that needed to be avoided, which otherwise could end up costing you a lot.

They also perform market researches and surveys during the product design and development phases to understand what the consumers actually want. This enables them to design and develop products, which live up to consumers’ expectations.

So now, are you ready to enjoy the above advantages? If yes, then get in touch with a reputable product design and development company. Jim Grimes at 714-323-1052 8am – 5pm PST for a free consultation.

Categories
Product Development

3 Reasons to Choose GID for New Product Development in the USA

New product development is a complex process; therefore, when your company is in need of custom, new product to boost the profit margin and to strengthen the market position, it is essential to partner with an ideal product development company. The GID Development Corporation, an American Product Manufacturing Company, is a name you can trust to get the job done correctly in the very first attempt. Here, in this blog, we mention three reasons to, why to choose the GID Company for your next custom product development project.

GID can Design, Prototype and Develop a New Product

The first reason to choose The GID Development Corporation is that we can offer far more than just a new product for your business and customers. GID has been in business for more than 40 years, and throughout this time period, we have been a part of the vast number of businesses belonging to different sectors. Though each and every product that we have developed at GID was unique and filled with new challenges and opportunities, our ultimate goal was to quickly and effectively launch a product into the marketplace. If you want to extract maximum rewards of a new product, then the GID Development Corporation is the perfect company for you. You can directly hire us to design, prototype and develop a new product.

GID offers Excellent Pre-Development and Post-Development Customer Service

In the 21st century, quality customer service is at the paramount. For instance, there can’t be anything more annoying and distressing that frequently calling a company and not being able to speak to the right or the responsible person. Well, you won’t have to worry about that with the GID Development Corporation.

At GID Company, we personally believe that customers deserve the courtesy to have the phone answered by the right, qualified and responsible individual. GID also understands that sometimes the new concept needs modification without much notice; therefore, we do our best to integrate last minute changes such as quantities and delivery dates.

As a part of our great pre-development and post-development customer service, we have a direct communication system with the professionals at GID. We do not try to beat around the bush or keep our clients in the dark in terms of timelines and other information.

GID Has Extensive Product Development Capabilities

The third reason as to why GID is best for your next new product development venture, is our remarkable product manufacturing capabilities. We have prior experience of working with varieties of OEMs for wide varieties of projects; hence, we possess expertise in handling all the latest manufacturing tools and techniques. We are quite confident about our manufacturing capabilities; hence, whether the new product is simple or complex, you can count on GID to finish the project quickly as well as efficiently.

About GID

The GID Development Corporation is a custom product manufacturer dedicatedly serving clients from different industries. Our business objective is to offer stress-free new product development services at an affordable cost. To discuss the feasibility of your concept / idea, Jim Grimes at 714-323-1052 .

Categories
New Product Development

How to Develop a New Product

Follow these simple steps to develop a new product or to modify the existing product.

  1. Create an idea for a new product or to modify the existing one.
  2. Analyze how this idea will fit your strategy, market position, and manufacturing skills.
  3. Conclude whether your customers are looking for such products or not. What are the unique sales points of your product? Figure out key risks and summarize a marketing strategy accordingly.
  4. Research the level of competition for your product in the market. Learn from your competitors’ successes and failures.
  5. Build a project team responsible for undertaking and monitoring all necessary manufacturing phrases, including conceptualization, designing, prototyping, manufacturing, and marketing.
  6. Plan everything – conclude which activities must be executed first and which can be carried out later or in parallel.
  7. Plan your budget, goals, and timescales – during product development, frequently analyze your goal at a regular interval of time, and if required, modify the strategy.
  8. Analyze possible risk factors associated with the project such as technical errors, patent licensing, etc.
  9. Pen down product specification and convert special features into product requirements. Focus on key selling points.
  10. Ascertain what price your new product will have.
  11. Design the product based on decisive aspects such as marketing, manufacturing and purchasing requirements.
  12. Create a product prototype. This will help you eliminate all the technical and product issues prior to the time of bulk manufacturing.
  13. Get ready for bulk manufacturing and launch the product at the price ascertained earlier.
  14. Keep on monitoring the product success and explore opportunities for more success.

New Product Development

New / Custom Product Development is a process of designing, prototyping, manufacturing and commercializing new products to benefit targeted end-users. It can also involve enhancing an existing product line (both functionally and esthetically) for a particular market segment. This discipline is concentrated on organized methods for guiding all the processes involved in getting a new product to market.