Categories
Product Prototype Development

Guidelines – For Developing Product Prototypes

Conceived a brilliant idea for a groundbreaking new product? That is great! So now what? Well, as a prudent inventor, what you first need to do is build a prototype of your conceived product. No matter how simple and obvious your product concept sounds, the hard fact is that, realizing a new product is a very complicated task. Developing prototypes for your concept, however, can ease a lot of pain.

Prototype development plays a vital role in the new product development. Not only do prototypes give you a clearer picture of how your conceived product will look, feel, and function like, but they also help you attract the stakeholders as well as better the final product. With our years of experience in the field product development, we advise every inventor not to overlook the importance of building product prototypes. Product prototypes are the foundations of a new product. Here are some important guidelines to follow when developing product prototypes.

  1. Scale: One of the cardinal drawbacks when designing your concept in a computer application, like CATIA or SOLIDWORKS, is the lack of scale. A small 1-inch component or part of the conceived product can look big on the computer screen, but in the real-world, it is just a 1-inch component or part. To overcome this issue, what you need to do is 3D print the components as often as you can, especially for the small parts. 3D printing is not too expensive these days; you can either buy your own 3D printer or outsource your requirements to someone specializing in 3D printing. By 3D printing small components to judge the scale, you can avoid a lot of complications later on.
  2. Make a lot of prototypes: Don’t just create a single prototype; develop five or ten or as many as you can afford. When your product design is near its perfection, it is best to build several product prototypes. When assembling prototypes, try to do so with your hands. When you build the prototypes with your hands, you will know how they come together. Take notes of how each part fits and how many times you need to make the adjustments. If you can videotape yourself assembling the prototype, then by all means, do so. You can later re-watch the videos and figure out what is going wrong.
  3. Let someone else assemble the prototype for you: Ask your friend, family member or someone you know to assemble your prototype. Watch them closely. See how they interact with your prototype, and ensure that you give minimum instruction to them. That way, you will be able to easily and quickly identify all the pain points regarding the assembly of your prototype. It will certainly be frustrating to watch someone assemble your prototype, but believe it, this is a great way to gather knowledge about your prototype.
  4. Team up with a product prototype development company: When building your product prototype, you will, at some point, wish that you had a professional helping hand. After all, product prototype development is not a piece of cake! This is where a professional product prototype development company comes into play. Such a product prototype development company has skilled mechanical, electrical and all sorts of engineers who have years of experience in product prototyping. Not to forget, a prototype development company also has all the necessary tools and resources that help in product prototyping. Partnering with a product prototype development company is definitely not a bad idea. The company can point out where you are going wrong with your prototype, assist you overcome various problems, and can even help you build product prototypes from scratch.

Developing product prototypes is never a waste of time, efforts or resources. Prototypes help further your conceived product idea to reality. As an inventor, never overlook the importance of product prototype development. Just remember, developing prototypes is one of those important keys that lead to a successful outcome of your conceived product.

If you need help with new product prototype development, then partner with GID Development Corporation today. A leading product prototype development company in California, USA, GID Development Corporation provides product design, rapid product prototyping, product development and other product fulfillment services. Utilizing contemporary technologies, like the 3DEXPERIENCE Platform from Dassault Systèmes, which includes 3DVIA, CATIA V6, SOLIDWORKS, BIOVIA, and other CAD / CAM / CAE computer applications, and 3D printing processes, experienced engineers at GID Development Corporation can create accurate product prototypes, swiftly and economically.

Whether it is creating prototypes for electromechanical products, sports products, medical device products, embedded software products, or any novel products, GID Development Corporation, an expert product prototyping company in California, will “GET IT DONE!”

Learn more about GID Development Corporation: https://www.gidcompany.com/

Have any queries regarding product prototype development? Or perhaps 3D printing? Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST, for a FREE 15-minute telephonic conference.

Categories
Plastic Product Manufacturing

Plastic & Metal Product Manufacturing Processes

One important aspect that every industrial designer and mechanical engineer should consider is the selection of the right product manufacturing process. For product development, there are many manufacturing processes that engineers can utilize; however, choosing the right one can greatly affect the cost of manufacturing as well as the success of the final product. Here is a brief on some of the most common plastic product manufacturing and metal product manufacturing processes.

Plastic Product Manufacturing Processes

For the sake of this discussion, let us assume that you need to make at least 10,000 parts. For less quantity, rapid prototyping or 3D printing processes are more appropriate and economical.

Here are some plastic manufacturing processes that plastic product manufacturers commonly utilize to mass produce plastic parts and components.

  1. Injection Molding: Plastic injection molding is the most preferred process that produces parts and components with the lowest cost per part. The process is ideal for moderately-sized production runs. The production tooling cost is a bit of concern, especially if you do not have a definitive mold for the plastic part. Nevertheless, you can use aluminum molds until you get the definitive mold design. Once you have the definitive mold design, you can shift to stainless steel molds, which are durable and suitable for a high-volume production.
  2. CNC Machining: Computer numerical control machining or just CNC machining is the process in which computers play a big role in controlling the CNC machines like mills, plasma cutters, drills, etc. CNC machining is an ideal process to employ for small-sized production runs for small parts. The process allows precision and good surface finish too. The drawback of CNC machining is the high costs. Nevertheless, CNC machining offers automation, which eliminates manual labor and errors caused by manual laborers.
  3. Rotational Molding: Rotational molding is an appropriate plastic product manufacturing process to produce soft, rubbery parts. Both simple and complex parts can be produced using rotational molding. It also helps produce several pieces of a single part, which can then be assembled together. This eliminates overall fabrication costs. Rotational molding also eliminates significant wastage of material. The drawback of this process is it does not facilitate precision. And just like plastic injection molding, the production tooling cost is a concern.
  4. Thermoforming: Thermoforming is a suitable process to manufacture large plastic parts. The production tooling cost is lower than other plastic product manufacturing processes. The production time is also lower. The disadvantage of thermoforming is that it does not offer precision. Intricate shapes and good surface finish are also hard to achieve with thermoforming.

Metal Product Manufacturing Processes

Metal product manufacturing is more expensive than plastic product manufacturing because metals are more costly than plastic materials. It is possible to rapid prototype or 3D print some metal parts, but it will prove uneconomical.

Here are some metal manufacturing processes that product manufacturers commonly utilize to mass produce metal parts and components.

  1. CNC Machining: Aside from the plastic parts, with CNC machining, it is possible to produce metal parts. Thanks to computers, playing a role in controlling CNC machines, the process is appropriate for making complex parts. Precision is easy to achieve with CNC machining. The drawback of CNC machining is the high costs, even for producing small parts.
  2. Die Casting: Die casting is a suitable metal product manufacturing process to produce metal parts with high dimensional accuracy and smooth surface finish. The process facilitates rapid production rates. The per part cost is also lower than other metal manufacturing processes. The drawback, however, is the high production tooling cost – perhaps it has the highest tooling cost.
  3. Investment Casting: One of the oldest processes, investment casting is appropriate to manufacture complex parts with a very smooth surface. The process also offers exceptional dimensional accuracy. The drawback, aside from the cost, is the long production-cycle times. For high-volume manufacturing, the process could prove to be expensive and infeasible.
  4. Sand Casting: Sand casting is one of the most popular processes to produce small and complex metal parts. Instead of metal molds, this process utilizes sand molds. This substantially reduces the cost. With sand casting, it is possible to achieve high dimensional accuracy. The process is suitable for low to medium production runs, but for high volumes, it will prove to be infeasible.

Aside from these processes, there are many other plastic product manufacturing processes and metal product manufacturing processes. Choosing the right one will affect the cost of manufacturing and the success of the final product.

Looking for a good plastic product manufacturer in California? Look no further than GID Development Corporation. A product development company, based in California, GID Development Corporation provides exceptional product design, product prototyping, plastic product manufacturing, 3D printing and other services. With their experience and expertise in injection molding, CNC machining and other processes, the professional industrial and mechanical engineers at GID Development Corporation can help you develop exceptional new products.

Whether it is a complex electromechanical product or a simple medical device product, GID Development Corporation can “GET IT DONE!” To learn more, get in touch at https://www.gidcompany.com/.

Have any queries regarding plastic product manufacturing? Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST, for a FREE 15-minute telephonic conference. He will answer to various questions regarding plastic product manufacturing and rapid prototyping.

Categories
Custom Product Manufacturer

Choosing a Custom Product Manufacturer in the United States

Someday, early in the morning you had your eureka moment. You know that the new product idea that just evoked your mind is worth development and will generate a huge profit for you. However, you don’t have a skilled workforce, adequate experience to initiate the project nor you have industry certified tools to embark the project. So, should you drop the idea of developing a revolutionary product? Absolutely not.

In the age of globalization, there are thousands of product manufacturing companies keen to help with custom product development. Here’s how to choose the right custom product manufacturer to get the job done in the most professional and efficient manner.

What to Look for When Hiring a Custom Product Manufacturer

  1. Hire a company whose primary business is product development
  2. Hire a company having a collection of technical and experienced professionals
  3. Hire a company familiar with the latest technologies
  4. Hire a company having its root deeply penetrated in the marketplace
  5. Hire a company having a team to offer a fresh point of view
  6. Hire a company having dedicated resources to bring significant specialized experience to any project
  7. Hire a company that knows and offers the right combination of services

According to an ancient quote, “If the only tool you have is a hammer, you will see every problem as a nail”. Therefore, find a full-service provider who fits your project requirements, and not one having limited resources and limited industry experience. You should strictly follow this quote while finding a product manufacturing company because, in the 21st century, injection molders, rapid prototypers (SLA service bureaus), board houses, and even plastic suppliers describe themselves as custom product manufacturers. As a responsible entrepreneur, you need to ensure that the product development company you hire is not limited to solutions based on their core business.

Contact the GID Development Corporation

For startups, small, and medium-sized businesses who want to establish their unique presence in the market, we help them with everything they are searching for. Hiring GID as a custom product development will allow you to take advantage of opportunities, which are not part of your core business and develop products that are not simply extensions of their existing product lines. At GID, we have dedicated resources to professionally execute all of the design and engineering jobs.

The GID Development Corporation is not an ordinary manufacturer, a molding shop, or a circuit board house. If you need the services of skilled product developers, we have the resources, the tools, and the experience to bring your ideas into reality. Contact us at www.GIDCompany.com.

Categories
Plastic Product Manufacturing

How to Find the Best Plastic Product Manufacturer in the USA

In the last few decades, the requirement of plastic products and parts has risen like never before. Different businesses, including medical and healthcare, automobile, lifestyle, etc. require products manufactured using high quality raw plastic and manufacturing processes. To come up with plastic products that can win hearts and market shares, entrepreneurs need the help of an established and experienced plastic product manufacturer having a proper understanding of the respective industry along with different manufacturing processes. However, if you don’t know how to find a reliable plastic product manufacturer in your region, then follow these expert tips to find the best one for your next venture.

Experience of a Product Development Company– Whenever you hire a company for any services, experience of a company is the most important aspect to consider. Experience makes a company capable of handling and overcoming different product manufacturing challenges. Moreover, it increases a company’s understanding towards different product manufacturing processes, and eventually helps them to conclude the most suitable process for specific product development requirements.

Product Design Capabilities of a Company– Second to experience comes product design capabilities of the company. After conceptualization, product design is the second most important phase in custom product manufacturing, as it helps an inventor and manufacturer test the feasibility of the concept. The success and failure of a product purely depend upon the design; therefore, hire a company having skilled industrial product designers as well as the latest product design tools and software. For flawless product design services, along with range of 2D and 3D CAD capabilities, the company should own the most up to date product design software such as CATIA V6.

Whether Company is Obeying Industry Standards or Not– Every industry has a set of standards, rules, regulations, and guidelines to ensure mutual benefits of an inventor and product development company. The plastic product manufacturing company that you prefer to hire should be strictly obeying industry standards because in mass production, ignoring industry standards, could lead to massive financial loss. Therefore, discuss this concern in advance to avoid any unfavorable consequences.

New product development is the key to your company’s survival; therefore, it is imperative that you find the best plastic product manufacturer ready to work as an integral part of your organization. Custom Plastic Product Manufacturing can expand your customer base, increase sales, and many other benefits. Therefore, before making any move to grow your business, the GID Development Corporation, USA, recommends that you consider the above-mentioned points to ensure long-lasting success.

If your business is in a need of new plastic parts or products, then call the GID Development Corporation, a plastic product manufacturer in the USA, for free consultation and to discuss the feasibility of your concept. Call us at 714-323-1052.

Categories
Plastic Product Manufacturing

Characteristics of the Best Plastic Product Manufacturer

The industry of plastic product manufacturing is one of the most happening industries. Every business, either small or large, dealing in plastic products or parts, requires the services of an experienced and reliable plastic product manufacturer to develop new plastic products to attract more customers. As a business’s reputation and fortune depend on these plastic products, it is necessary that they are carefully designed and developed to meet the precise specifications set by the client, and at the same time, adhering industry standards.

For manufacturing plastic products that are tough, durable, appealing, and feature-rich, you need a plastic product manufacturing company having years of industry experience and skilled workforces. Here, with the intention to help you, we will explain some characteristics of a reliable product manufacturing company for successful product development, and they are as follows:

Look for Skilled Workforce– Qualified and experienced workforce (especially product designers and product engineers) can help you manufacture the best product for your end-users. Their years of industry experience make them capable of handling any manufacturing problems at any stage of development. They will not only handle the problem effectively, but at the same time will also offer valuable advices on how to make your product more powerful and lucrative. Therefore, for a successful plastic product manufacturing, always opt for a company driven by skilled and experienced workforce.

Do they have latest manufacturing tools? – The industry of plastic product manufacturing is evolving rapidly; hence, to cope up with the altering business scenario, it is necessary for businesses to develop products using the latest tools and technologies. Moreover, along with accuracy, the latest manufacturing tools also help in increasing the production rate. Along with the latest manufacturing tools, one more important aspect to remember is the expertise of product the development company in different manufacturing processes.

Hence, to conclude, hire a product development company utilizing the latest tools for manufacturing plastic products and having expertise in different manufacturing processes.

Product manufacturing capability of a Company– A company you plan to hire should be ready to help you around the clock. If your product is successful, then rush job will occur from time to time. A company’s ability to work 24*7 will be a highly acclaimed characteristic at some point of time. Product manufacturing companies operating only in a single shift may not be able to handle your higher manufacturing requirements.

Superior Customer Care Services– Along with superior product manufacturing services, it is necessary the company offers superior after sales services also. A satisfactory customer service is equally essential as the skilled workforce, manufacturing techniques, and product manufacturing capabilities. Keep a keen watch on some tiny aspects such as whether the company is promptly replying to your queries or not, are they able to offer satisfactory solutions, are they interested in your project or not, and most importantly, are they friendly with responses or not? If you suspect any of these aspects, it is recommended finding a new manufacturing company that can answer all your questions with politeness in their tone.

The above stated are general characteristics of a reliable product manufacturing company that play a decisive role is a successful plastic product manufacturing. For more information, please contact GID Company at www.gidcompany.com. We can help you in manufacturing custom plastic products at affordable prices.

Categories
Plastic Product Manufacturing

How to Find the Right Plastic Product Manufacturer in the USA?

Most businesses using or dealing in plastic products or parts do not necessarily manufacture those products or parts on their own. They hire a plastic product manufacturing company or a team to design and develop the products of their needs, and to execute other necessary tasks. Today, if we talk about the United States of America, there are possibly thousands of product manufacturing companies offering low cost product design and development services.

However, finding the most reliable, experienced, and affordable product manufacturer requires a serious homework. As a reputed product design and development company based in California, GID puts forward some time-tested tips to find the best plastic product manufacturer in the United States of America.

  1. Check, Whether The Manufacturing Company Expertise In Developing Products From Different Raw Materials – The first and the most important aspect that an entrepreneur needs to consider is the type of material that is to be used for manufacturing a product. Different companies may specialize in different manufacturing processes; and similarly, their ability to develop a product from different material may vary from one another. It is not compulsory that all the product manufacturers can easily handle different types of plastic materials.

Different companies may expertise in different materials, including molded polyethylene, nylon molding, thermoplastic urethanes, polypropylene molding and many more. Therefore, before you hire a product manufacturing company, ensure that the manufacturer has prior experience of handling the type of raw material that you are planning to use to develop a new product.

  1. Location of a Product Manufacturing Company – The second important aspect to consider before hiring the services of a product manufacturing company is the location of the company. As mentioned above, there are thousands of product development companies across the globe, but always prefer a company that is located in your state or within the boundaries of your nation. This can benefit you in a number of ways.

When you hire a local product manufacturer, for instance, you can save a lot of time in the transportation of the manufactured goods. Moreover, it not only saves your time but also helps you save thousands of dollars.

  1. Additional Services – There are some product manufacturing companies offering extra services. Along with the routine designing, prototyping, and development services, these companies may also assist you in improving product design suggested by you. The experienced industrial product designer may analyze the product design, and may further suggest the modifications and additions based on his/her industry experience. Another additional service offered by a development company includes product assembly services. This service is truly advantageous to companies who desire for finished products and do not want to engage themselves time-wasting activities.

There are countless advantages of finding and hiring a professional plastic product manufacturer. Different industries, such as aerospace, automotive, ship building, medical, agriculture, etc. can advantage themselves by hiring the services of a development company. To know more about the advantages of hiring a product development company, feel free to contact us at https://www.gidcompany.com/contact-us. To design and develop a new plastic product for your customers, talk to our product designers and engineers at 714-323-1052.