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New Product Development

3D Printing & Injection Molding for New Product Development

3D printing technology and injection molding technology, both compete with each other. When utilized in synergy, however, these technologies deliver exceptional results. 3D printing and injection molding both help in rapid prototyping as well as in new product development. Despite the trend for different kinds of 3D printing processes is rising, the actual product manufacturing is done with injection molding. On the other hand, 3D printing proves to be a more effective and popular approach for rapid prototyping.

If you want to learn specifically about 3D printing, read this blog. If you want to learn specifically about injection molding, read this blog. If you just want a quick comparison between 3D printing and injection molding, then continue reading.

3D Printing & Injection Molding

Well now, what is the difference between 3D printing and injection molding? 3D printing and injection molding are both completely different. There are different types of 3D printing techniques, but among them, the most prevalent one is Fused Deposition Modeling (FDM). The FDM 3D printing technique works by melting the material, commonly plastic, and shaping an object by ejecting the molten material, one drop at a time in succession. The FDM 3D printer follows inputs from a design file, created by the CAD software, and basically “prints” the object layer by layer.

Injection molding, on the other hand, works by melting the material and injecting it with pressure into a pre-designed metal mold. The mold, usually of steel or aluminum, has a cavity of a certain shape in which the molten material is forcefully filled. The molten material in the cavity of the mold stays for a while to cool and harden. Once the material is sufficiently cool, the mold opens, and the material is ejected, as a definite object.

What about the time? 3D printing a single object takes considerable time than a single injection mold cycle. In order to 3D print a complex object, it might take many hours. Whereas, injection molding can produce the same object in a matter of minutes, provided that there is a definite mold for the object, made and available beforehand.

What about the cost? Injection molding, especially for a basic object or part, is substantially more expensive than 3D printing. When it comes to new product development, you first need to design the prototype of your product. In the case of 3D printing, this prototype design will be the first and last step. Once you have the prototype design, all you need to do is upload it to the 3D printer and press “print.” In a matter of minutes or hours, depending on the complexity, you will have your part ready.

In the case of injection molding, prototype design is the first step. After prototype design, the next step is designing and creating a definitive steel or aluminum mold, which helps produce the part. Making this mold is actually very expensive. Nevertheless, with the mold ready, you will be able to create numerous identical parts, which may prove economical in the long run.

What is the future of product manufacturing? Now, one thing is certain, the 3D printing technology is advancing quickly. Currently in the market, there are different types of 3D printers available. Among those, the most common type is a Fused Deposition Modeling (FDM) 3D printer. FDM can efficiently 3D print plastic parts. It does prove to be ideal and economical for creating plastic parts for product prototypes.

When used in conjunction with injection molding, however, the overall product development or product manufacturing will prove to be efficient and cost-effective. For product prototype development, you should use 3D printing. After developing the prototype and enhancing it to make it free from any defect or error and ready for mass production, you should employ injection molding, through which you can manufacture parts in bulk quantity, swiftly and inexpensively.

New product development is never easy. It demands significant time, money, efforts, and resources. A coherent approach to new product development, however, can ease the heartache of manufacturing new products.

Need help with new product design and product development? Get in touch with GID Development Corporation today. GID Development Corporation is one of the leading product development companies in the US. Based in California, GID Development Corporation provides agile and economical product design, rapid prototyping, product development, product manufacturing, and other product fulfillment services.

No matter how complex the conceived gadget or product is, GID Development Corporation, an expert product development company in California, will help you realize it. To learn more about GID Development Corporation, visit https://www.gidcompany.com/.

Have any questions regarding 3D printing, injection molding, product design, or product development? GID Development Corporation is offering a 15-minute, FREE telephonic consultation. Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST.

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Product Prototype Development

Guidelines – For Developing Product Prototypes

Conceived a brilliant idea for a groundbreaking new product? That is great! So now what? Well, as a prudent inventor, what you first need to do is build a prototype of your conceived product. No matter how simple and obvious your product concept sounds, the hard fact is that, realizing a new product is a very complicated task. Developing prototypes for your concept, however, can ease a lot of pain.

Prototype development plays a vital role in the new product development. Not only do prototypes give you a clearer picture of how your conceived product will look, feel, and function like, but they also help you attract the stakeholders as well as better the final product. With our years of experience in the field product development, we advise every inventor not to overlook the importance of building product prototypes. Product prototypes are the foundations of a new product. Here are some important guidelines to follow when developing product prototypes.

  1. Scale: One of the cardinal drawbacks when designing your concept in a computer application, like CATIA or SOLIDWORKS, is the lack of scale. A small 1-inch component or part of the conceived product can look big on the computer screen, but in the real-world, it is just a 1-inch component or part. To overcome this issue, what you need to do is 3D print the components as often as you can, especially for the small parts. 3D printing is not too expensive these days; you can either buy your own 3D printer or outsource your requirements to someone specializing in 3D printing. By 3D printing small components to judge the scale, you can avoid a lot of complications later on.
  2. Make a lot of prototypes: Don’t just create a single prototype; develop five or ten or as many as you can afford. When your product design is near its perfection, it is best to build several product prototypes. When assembling prototypes, try to do so with your hands. When you build the prototypes with your hands, you will know how they come together. Take notes of how each part fits and how many times you need to make the adjustments. If you can videotape yourself assembling the prototype, then by all means, do so. You can later re-watch the videos and figure out what is going wrong.
  3. Let someone else assemble the prototype for you: Ask your friend, family member or someone you know to assemble your prototype. Watch them closely. See how they interact with your prototype, and ensure that you give minimum instruction to them. That way, you will be able to easily and quickly identify all the pain points regarding the assembly of your prototype. It will certainly be frustrating to watch someone assemble your prototype, but believe it, this is a great way to gather knowledge about your prototype.
  4. Team up with a product prototype development company: When building your product prototype, you will, at some point, wish that you had a professional helping hand. After all, product prototype development is not a piece of cake! This is where a professional product prototype development company comes into play. Such a product prototype development company has skilled mechanical, electrical and all sorts of engineers who have years of experience in product prototyping. Not to forget, a prototype development company also has all the necessary tools and resources that help in product prototyping. Partnering with a product prototype development company is definitely not a bad idea. The company can point out where you are going wrong with your prototype, assist you overcome various problems, and can even help you build product prototypes from scratch.

Developing product prototypes is never a waste of time, efforts or resources. Prototypes help further your conceived product idea to reality. As an inventor, never overlook the importance of product prototype development. Just remember, developing prototypes is one of those important keys that lead to a successful outcome of your conceived product.

If you need help with new product prototype development, then partner with GID Development Corporation today. A leading product prototype development company in California, USA, GID Development Corporation provides product design, rapid product prototyping, product development and other product fulfillment services. Utilizing contemporary technologies, like the 3DEXPERIENCE Platform from Dassault Systèmes, which includes 3DVIA, CATIA V6, SOLIDWORKS, BIOVIA, and other CAD / CAM / CAE computer applications, and 3D printing processes, experienced engineers at GID Development Corporation can create accurate product prototypes, swiftly and economically.

Whether it is creating prototypes for electromechanical products, sports products, medical device products, embedded software products, or any novel products, GID Development Corporation, an expert product prototyping company in California, will “GET IT DONE!”

Learn more about GID Development Corporation: https://www.gidcompany.com/

Have any queries regarding product prototype development? Or perhaps 3D printing? Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST, for a FREE 15-minute telephonic conference.

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Product Prototype Development

Product Prototype Development – Difference Between Alpha & Beta Prototypes

For an inventor, product prototype development is essential. After all, a product prototype is a physical manifestation of a mere idea, which can serve different purposes. For one, a product prototype gives a clearer picture of how the potential product will look like. With a product prototype, the inventor can also test the various functions of the potential product in the real world. A product prototype also assists in making the final product better. Another important purpose a product prototype serves is it helps attract stakeholders, and eventually, the capital that helps take the product further close to the prospective consumers. The cardinal role a prototype plays in the new product development makes product prototype development an important function that no inventor should overlook.

Anyone can create a product prototype, but in order to have a pragmatic prototype that can serve different purposes, it is wise to hire a good product prototype development company. A good product prototype development company has experience, knowledge to perform an extensive research, and proper technology and equipment that help create accurate product prototypes.

Difference Between Alpha And Beta Prototype

When it comes to product prototyping, a product prototype development company usually creates Alpha and Beta prototypes. What is the difference between alpha and beta prototypes? Well, alpha prototypes are product prototypes that are tested internally by the prototype development company, and such prototypes usually have a lot of flaws. Beta prototypes, on the other hand, are more like the final product with more functions. Beta prototypes are normally tested by potential consumers or the general public. Here are some more details on alpha prototypes and beta prototypes:

Alpha Prototypes

Alpha, the first alphabet in the Greek language, is used for the first testable prototype variant of a potential product. Testing of the alpha prototypes is usually carried out by the product prototype development company itself, but sometimes, the company also recruits outside volunteers to test the alpha prototype.

At the alpha stage, the product prototype can have substantial flaws or missing functions, unfinished documentation and it may even require a special environment in order to operate or function. Alpha testing can go through many iterations, and the prototype variants may add or subtract certain working features while the prototyping experts fix the flaws and make alterations based on the test feedbacks.

Once the alpha prototype is fairly functional and closely resembles the envisioned product, it moves to the beta testing.

Beta Prototypes

Beta prototypes of a potential product are usually much closer to the final product than alpha prototypes. These product prototypes are, in most cases, tested by the prospective consumers as well as general public.

A beta prototype is typically an augmentation of an alpha prototype – meaning it has all the functions in place that are expected for the final product. The beta prototype also has fewer flaws than the alpha prototype. The documentation is almost complete or close to complete, and the prototype is usually ready to perform or operate in the real-world environment without any assistance.

Beta testing is usually shorter than alpha testing. The reason for this is that the beta testing is usually designed to identify the minute, last-minute issues before the envisioned product is launched in the market to the actual consumers.

Product prototype development, including alpha and beta, is important. The success of the envisioned product predominantly relies on the prototypes. If you are seeking for a good product prototype development company that can help develop definitive alpha and beta prototypes, then GID Development Corporation is worth considering.

GID Development Corporation is a product design, product development, and product prototype development company in California, USA. Using their years of experience in product prototyping and cutting-edge technologies, like the 3DEXPERIENCE platform from Dassault Systèmes, GID Development Corporation can help create accurate product prototypes for products with electronics, products with imbedded software, electromechanical products, medical device products, and many other types of products. Aside from new product design, product development, and product prototyping, GID Development Corporation also provides a whole lot of other services that help take a product concept to reality and into the hands of prospective consumers.

To learn more about GID Development Corporation, visit https://www.gidcompany.com/ or Get In Touch.

GID Development Corporation currently offers a free, 15-minute telephonic conference for those who have questions regarding new product design, product development, and product prototyping. Those who are interested can call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST.