Plastic Product Manufacturing – The Importance of Thermoplastic Materials

Plastic Product Manufacturing USA

When it comes to plastic prototype development or plastic product manufacturing, it is useful to understand which material to use. Typically, there are two types of plastic materials: thermoplastic and thermosetting resin.

Thermoplastic materials are those that can be melted and cured (hardening the polymer material) again and again. There is, of course, a limit to the number of times such melting and curing processes can be repeated, depending on the type of thermoplastic material. The point, however, is that such thermoplastic materials can be melted a number of times without degrading the material.

Thermosetting materials, on the other hand, are those that can be melted and shaped only once. After a thermosetting material is cured, trying to melt it again would cause the material to burn, rather than melt. Think of a 2-part epoxy to understand a thermosetting material. Before mixing with the hardener, the epoxy resin is in the liquid state. Once the resin is mixed and dried, it is not possible to heat and melt it again.

When it comes to plastic injection molding, it is easy to misjudge the importance of thermoplastic and thermosetting materials. By the way, both thermoplastic and thermosetting materials can be injection molded. The major difference, when using a thermoplastic or thermosetting material, applies after the injection molding cycle when the molded plastic solidifies. During the molding process, plastic is heated and injected into a metal mold. To get to the cavity of the metal mold, however, the molten plastic first needs to pass through an array of entry points and tunnels known as sprues, runners, and gates. The plastic cools within the mold cavity as well as inside the channels that lead to the mold cavity. The plastic that solidifies inside the channels is not the component or part of the final product. It is just a waste.

Now, what happens to the “waste” during plastic injection molding?

Thermoplastic Materials

If a thermoplastic material were used for injection molding, the waste could be recycled and used again. The solid plastic left within the sprues, runners, and gates can be combined with the raw material that goes into the injection molding machine. The same thing can happen with the material from rejected plastic parts. All the waste plastic can be collected and recycled back to the onset of the process. This all sums up into higher efficiency, and eventually means, lower costs of the final product and better margin for the producer.

Thermosetting Materials

If a thermosetting material were used for injection molding, the solid plastic from the sprues, runners, and gates is simply a waste, that has no practical use whatsoever. This means that the cost of the final product will be higher.

To conclude, thermoplastic materials offer some major benefits to plastic product manufacturers, consumers, and even society, as such materials are recyclable. Indeed, when it comes to plastic prototype development or plastic product manufacturing, the manufacturer should choose and use thermoplastic materials.

At GID Development Corporation, along with top-quality product design, rapid prototyping, and product development, we provide high-class plastic product manufacturing services. We are an efficient product development company in California, USA, and provide a comprehensive service so that our clients can take their inventions, to the market easily. To ensure efficient bulk production of novel inventions, which we help create with our product design, product prototyping, and product development services, we employ popular

 

Custom Plastic Product Manufacturing That Elevates Your Profit

Custom Plastic Product Manufacturing That Elevates Your Profit

Most businesses using plastic parts or selling custom plastic products do not necessarily manufacture those parts or products on their own. Instead, to skip all those complexities associated with the manufacturing of a plastic product; they hire a professional plastic product manufacturer for the development of plastic products with the desired functionalities integrated within. For entrepreneurs, living within or beyond the boundaries of the United States, GID is offering professional plastic product manufacturing services at affordable prices keeping the industry standards and quality intact. Since its inception, GID has been offering end-to-end plastic solutions – from product design to product prototyping to bulk manufacturing of plastic products. To explore our proficiency in the field of plastic product manufacturing, visit our product development portfolio at https://www.gidcompany.com/our-portfolio/.

The manufacturing of plastic products at GID incorporates all forms of plastic production, including injection molding, cast molding, extrusion, and calendaring. With more than two decades of thriving experience in the manufacturing industry, GID, California, has worked with several private label resellers, original equipment manufacturers, and other businesses in a variety of industries to create their product lines. As a client, whether your requirements are key components, complete product lines, or single standalone products made from plastic, you can trust GID’s highly proficient staff of product designers, product engineers, product managers, and experienced mentors.

Along with the selection of the correct manufacturing process, the selection of perfect raw materials for manufacturing new products is equally important. An entrepreneur may not be aware of the options available in the market; hence, GID guides them in selecting the most suitable raw material. When it comes to the manufacturing of new plastic products, GID not only excels in the vivid manufacturing processes but also outshines in deciding an ideal raw material for the manufacturing of products. Based on our expertise and industry experience, we help our clients in selecting the most beneficial raw material for creating new plastic products.

GID has served the needs of businesses across the globe for over two decades, offering custom, precise plastic products for a wide range of markets. We are committed to quality in everything we do, from our technical know-how to our customer service. As a leading plastic product manufacturer in California, we are committed to manufacturing high-quality custom plastic products that can maximize their productivity, efficiency, and overall profit margin.

While manufacturing plastic products, at GID, we maintain the highest quality principles, guaranteeing accuracy in production using the statistical process to consistently reach minimum tolerances on critical dimensions. Every plastic product coming out of our manufacturing plant is developed to the exact specification. Our expertise and experience in plastic product manufacturing set us apart allowing us to be the top manufacturer of critical aerospace, electronics, automotive, and medical components. We produce small parts and complete innovative products, from limited amounts to large volumes in the hundreds of thousands.

We are consistent in our commitment to manufacturing brilliance, timely delivery, and customer-oriented after-services. To know more about plastic product manufacturing services in California, USA. You can contact us or call us at 714-323-1052 to discuss the feasibility of your new product idea.

Plastic & Metal Product Manufacturing Processes

Plastic & Metal Product Manufacturing Processes

One important aspect that every industrial designer and mechanical engineer should consider is the selection of the right product manufacturing process. For product development, there are many manufacturing processes that engineers can utilize; however, choosing the right one can greatly affect the cost of manufacturing as well as the success of the final product. Here is a brief on some of the most common plastic product manufacturing and metal product manufacturing processes.

Plastic Product Manufacturing Processes

For the sake of this discussion, let us assume that you need to make at least 10,000 parts. For less quantity, rapid prototyping or 3D printing processes are more appropriate and economical.

Here are some plastic manufacturing processes that plastic product manufacturers commonly utilize to mass produce plastic parts and components.

  1. Injection Molding: Plastic injection molding is the most preferred process that produces parts and components with the lowest cost per part. The process is ideal for moderately sized production runs. The production tooling cost is a bit of a concern, especially if you do not have a definitive mold for the plastic part. Nevertheless, you can use aluminum molds until you get the definitive mold design. Once you have the definitive mold design, you can shift to stainless steel molds, which are durable and suitable for a high-volume production.
  2. CNC Machining: Computer numerical control machining or just CNC machining is the process in which computers play a big role in controlling the CNC machines like mills, plasma cutters, drills, etc. CNC machining is an ideal process to employ for small-sized production runs for small parts. The process allows precision and good surface finish too. The drawback of CNC machining is the high costs. Nevertheless, CNC machining offers automation, which eliminates manual labor and errors caused by manual laborers.
  3. Rotational Molding: Rotational molding is an appropriate plastic product manufacturing process to produce soft, rubbery parts. Both simple and complex parts can be produced using rotational molding. It also helps produce several pieces of a single part, which can then be assembled together. This eliminates overall fabrication costs. Rotational molding also eliminates significant wastage of material. The drawback of this process is it does not facilitate precision. And just like plastic injection molding, the production tooling cost is a concern.
  4. Thermoforming: Thermoforming is a suitable process to manufacture large plastic parts. The production tooling cost is lower than other plastic product manufacturing processes. The production time is also lower. The disadvantage of thermoforming is that it does not offer precision. Intricate shapes and good surface finish are also hard to achieve with thermoforming.

Metal Product Manufacturing Processes

Metal product manufacturing is more expensive than plastic product manufacturing because metals are more costly than plastic materials. It is possible to rapid prototype or 3D print some metal parts, but it will prove uneconomical.

Here are some metal manufacturing processes that product manufacturers commonly utilize to mass produce metal parts and components.

  1. CNC Machining: Aside from the plastic parts, with CNC machining, it is possible to produce metal parts. Thanks to computers, playing a role in controlling CNC machines, the process is appropriate for making complex parts. Precision is easy to achieve with CNC machining. The drawback of CNC machining is the high costs, even for producing small parts.
  2. Die Casting: Die casting is a suitable metal product manufacturing process to produce metal parts with high dimensional accuracy and smooth surface finish. The process facilitates rapid production rates. The per part cost is also lower than other metal manufacturing processes. The drawback, however, is the high production tooling cost – perhaps it has the highest tooling cost.
  3. Investment Casting: One of the oldest processes, investment casting is appropriate to manufacture complex parts with a very smooth surface. The process also offers exceptional dimensional accuracy. The drawback, aside from the cost, is the long production-cycle times. For high-volume manufacturing, the process could prove to be expensive and infeasible.
  4. Sand Casting: Sand casting is one of the most popular processes to produce small and complex metal parts. Instead of metal molds, this process utilizes sand molds. This substantially reduces the cost. With sand casting, it is possible to achieve high dimensional accuracy. The process is suitable for low to medium production runs, but for high volumes, it will prove to be infeasible.

Aside from these processes, there are many other plastic product manufacturing processes and metal product manufacturing processes. Choosing the right one will affect the cost of manufacturing and the success of the final product.

Looking for a good plastic product manufacturer in California? Look no further than GID Development Corporation. A product development company, based in California, GID Development Corporation provides exceptional product design, product prototyping, plastic product manufacturing, 3D printing and other services. With their experience and expertise in injection molding, CNC machining and other processes, the professional industrial and mechanical engineers at GID Development Corporation can help you develop exceptional new products.

Have any queries regarding plastic product manufacturing? Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST, for a FREE 15-minute telephonic conference. He will answer to various questions regarding plastic product manufacturing and rapid prototyping.

Plastic Product Manufacturing – Tips to Find the Best Product Development Company

Plastic Product Manufacturing – Tips to Find the Best Product Development Company

If you are dealing in plastic products or parts, then you don’t need to manufacture those parts or products on your own. You can hire a plastic product manufacturing company to design and develop custom plastic parts for the optimum functioning of your business. There are product development companies in the United States and beyond the borders of the United States to help inventors and businesses with what they require and how much they require.

However, not all product manufacturing companies are reliable and professional when it comes to manufacturing plastic products from scratch. It will be in your favor if you choose a plastic product manufacturer with adequate experience, workforce, and technology to transform your idea into a money-making product. Here are a few tips to help you find a plastic product manufacturing company that will fulfill your budding plastic parts demand.

If you are a startup, then you should focus on the type of materials the company uses. Every product development company is different from each other, similarly not all plastic product manufacturers are going to make use of all types of raw materials to develop plastic products. Some manufacturing companies may possess expertise in creating plastic products using raw materials such as polyurethanes, whereas others may prefer polyethylene terephthalate, polyamides (nylon), polyvinyl chloride, etc. to develop new plastic products. Every raw material has its characteristics, each suitable for a specific purpose; hence, partner with a company that can recommend and handle the specific plastic material that you want for your parts or products.

Some plastic product development companies offer additional services to help inventors. The supplementary services can help you overcome any unwanted product development blunders. Some product manufacturing companies may also assist with rapid prototyping to help you test the feasibility of the concept. Partnering with such a versatile product development company can be worthwhile for you.

Whether you are a startup, a mid-sized business, or a big brand with an international presence, teaming up with a reliable plastic product manufacturing company procures tons of benefits for you. These include plastic products for vivid industries such as agriculture, transportation, medical, sports equipment, automotive, and retail to name a few.

If you are in search of a reliable plastic product manufacturing company in the United States, then the GID Development Corporation is worth considering. Propelled ahead by the team of the most skilled and experienced industry professionals, GID offers exceptional designing services, prototyping, manufacturing, and services in between. Call Jim Grimes at 714-323-1052 8 am – 5 pm PST for a free consultation.

How to Summarize a Plastic Product Manufacturing Strategy

How to Summarize a Plastic Product Manufacturing Strategy

If you are planning to develop a new plastic product for your customers, then a clear and focused plastic product manufacturing strategy is critically important to ensure success, and without a well-defined strategy, new product development will tend to stall or even fail. A well-defined product development strategy lends you opportunities to analyze and overcome unexpected concerns. Moreover, it also offers direction and action plans, prioritizes and aligns activities, defines accountabilities and enhances communication and commitment.

Plastic product manufacturing industry changes rapidly, and for entrepreneurs to thrive in this environment, they have to keep their heads about the day-to-day business and spend time looking and listening to the changes that are happening in technology and business. A well-versed new product development strategy can avoid waste of time, money, and resources. It will not only help you organize and manage the entire product manufacturing process, but it will also help you in capturing your customers’ views and expectations, and strategically design and resource your new product development project.

Why do I need a Product Development Strategy?

According to The GID Development Corporation, California, a well-planned and a well-versed “New Product Development” strategy will aid you in:

  • Understanding your potential market and end users
  • Launch of rewarding new products
  • Manufacturing new products that are more useful, durable and affordable
  • Avoid unnecessary manufacturing expenses
  • Proper use of resources and time frame
  • Avoid business risk and unnecessary competition

Points to Consider While Framing a New Product Development Strategy

What is your product?

A detailed and systematic answer to this question will definitely help you overcome most product development glitches. An answer to this question will keep you and your team focused on a single path and escape new product development pitfalls, including manufacturing too many products at once, running out of resources, and wastage of time and money.

What do your end-users expect from your product?

You are manufacturing the new products for your customers; hence, their likes, dislikes, and expectations should be kept at the top of the list. To create a rewarding new product manufacturing strategy, you require an in-depth understanding and knowledge of what your customers want. A new product development strategy summarized based on a strategic, determined, and targeted approach will ensure success for you and your products.

What about the time frame?

Manufacturing new plastic products from scratch is a time-consuming task as well as equally trying; hence, don’t make any decision in the hurry or in frustration. Spend adequate time to conceptualize your idea, product design, product prototype development, and more. Your purpose of manufacturing new products will help you define manufacturing time and your deadlines for execution. Be attentive and accurate.

What are the key concerns?

As stated in the above paragraph, plastic product manufacturing is not an easygoing job. There are thousands of questions to be answered and hundreds of processes that are needed to be handled professionally. Therefore, always focus on key concerns such as product design, price, features, etc. to ensure your product development process moves in a straight path.

Need Help! Call Jim Grimes

The GID Development Corporation is an American plastic product manufacturing company helping small and mid-sized entrepreneurs in realizing their dream of launching a new product. If you have any questions related to plastic product development, then call Jim at 714-323-1052

Manufacturing a Plastic Product? Follow these Steps to Ensure Success

Custom Plastic Product Manufacturing That Elevates Your Profit

Manufacturing plastic products from scratch can be a tiresome job for a newbie but experienced plastic product manufacturers love doing it. Plastic product manufacturing indeed is a job filled with lots of responsibilities; however, a structured roadmap can offer you a clear path to follow.

In recent times, if you are planning to develop plastic products or parts for your business or customers, then here are some steps to ensure success, and they are as follows:

Idea Generation – It all starts as an idea. Keep your mind wide open, because ideas come from all the directions. Keep watch on existing market trends, as it can help you analyze your company’s position and find a direction that is in line with your business strategy. Some recommended methods to generate a new product idea are:

  1. Undertake market research
  2. Carefully listen to suggestions / feedback / reviews that you receive from your targeted audiences
  3. Get suggestions from your partners and employees
  4. Keep a keen watch on what your competitors are doing; their offerings; how did they succeed and where did they fail

Idea Screening – This step is all about testing the feasibility of your idea. Before you proceed with your idea, it should be tested objectively, ideally by a product design and development experts / professionals. The idea should be tested in terms of ROI, affordability, skills and market potential. In order to avoid product failure after considerable investment down the line, this step should be considered carefully.

Concept Development and Testing – Once your concept has successfully cleared the screening stage, gather a small group of the targeted end-users to brief them about your concept. Your concept should be with in-depth information so that consumers can visualize it. Find the answers to questions such as:

  1. Do they understand your concept?
  2. Are they in need of your product?
  3. What are their expectations?
  4. Does your concept need more modifications?

Business Analysis – Once you have tested the feasibility of your concept with your targeted end users, it’s time to analyze your concept in terms of existing similar products in the market. A complete business analysis covers points such as, whether there is a demand for the product; a full appraisal of the costs; the level of competition; and gateways from where your products can be launched. Prepare a thorough marketing strategy keeping your targeted market and competitors’ product position in the mind.

Product Design – Product design is one of the most crucial steps when developing any new product. At this stage, you put your concept on a piece of paper. Here you design your concept for the next prototyping stage.

Product Prototype Development – As soon as you finalize a product design, it’s time to focus on product prototype development. The latter helps your test your concept both functionally as well as aesthetically. Moreover, it can help you impress your stakeholders and customers, helping you gain real-time feedback and reactions. A product prototype helps you improvise your concept as well as saves you from unnecessary spending of money and efforts.

Product Manufacturing – Once you have a fully functioning product prototype, you can now move on to bulk manufacturing process with it. This is the final stage of plastic product manufacturing. After this stage, your new product is ready for the customers.

Do I need to Contact a Plastic Product Manufacturer?

Plastic product manufacturing is indeed a complex process; therefore, if you are a newbie or don’t have adequate experience or tools, then let the experts handle the manufacturing process. Hiring professional manufacturing services will save you from all the technical as well as non-technical manufacturing miscalculations that are hectic as well as time consuming and expensive.

If you are looking for an American plastic product manufacturer, then feel free to contact the GID Development Corporation at www.GIDCompany.com. Moreover, if you are looking for a free consultation with a manufacturing professional, then call Jim at 714-323-1052.