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Custom Plastic Products

List of Plastic Manufacturing Processes by GID, a Plastic Product Manufacturer, to Help Entrepreneurs

Plastic Manufacturing Processes

When it comes to plastic product manufacturing, there are plenty of plastic molding techniques, enough to confuse a beginner and sometimes experienced entrepreneurs. Selecting the most suitable molding techniques is quite essential as it ensures the development of a final product that meets exact precision and industry standards. To help entrepreneurs, here is the list of the most commonly used molding techniques for manufacturing new plastic products strictly obeying industry standards.

Methods of Manufacturing Plastic

  1. Injection Molding Technique

This is one of the most common techniques used for manufacturing of plastic products across the globe. There are several reasons why injection molding method is the best process for plastic product manufacturing. In this process, molten plastic is injected into a mold core and cavity. Once the plastic solidifies under pressure, it is removed from the mold cavity for further processing. It is the most convenient manufacturing process; hence, it is widely used in bulk manufacturing or for developing a product prototype. In 1930, the first injection molding machines came into existence. Injection Molding Technique can be used to develop different types of plastic products such as kitchen utensils, toys, bottle caps, mobile cases, and cell phone stands to name a few. If you still have any questions, feel free to contact plastic product manufacturer at www.gidcompany.com

  1. Blow Molding Technique

Blow Molding Technique is somewhat identical to injection molding. The only difference between both techniques is that in this process, molten plastic ejects out of a barrel vertically in a molten tube. The mold closes on it and forces it outward to conform to the inside shape of the mold. Once compacted, the hollow part is formed. Some of the best examples of blow molding techniques are tubes, bottles, and containers.

  1. Compression Molding Technique

In Compression Molding Technique, a batch of hard plastic is compressed between two heated mold halves. Instead of horizontal force used for injection and blow molding, in this technique, vertical force is used. The plastic parts formed are then air-cooled.

  1. Film Insert Molding Technique

Film Insert Molding Technique attaches an image underneath the surface of a molded part. A material as fabric or film is inserted into a mold. Plastic is then injected. Film Insert Molding Technique is an advanced method used to apply labels and graphics to plastic parts during the molding process.

  1. Gas Assist Molding Technique

Gas Assist Molding Technique is also known as Gas Injection Molding. It is usually used to manufacture plastic parts having hollow interiors. Partial shot of plastic is then followed by high-pressure gas to fill the mold cavity with plastic. It is also used to produce huge plastic parts with complex designs and outstanding cosmetic and surface finishes. Gas Assist Molding Technique is best for manufacturing large handles, equipment covers, doors, bezels, cabinets, and skins.

  1. Rotational Molding Technique

Rotational Molding Technique involves a heated hollow mold, which is filled with powdered plastic. It is them perpendicularly rotated causing the softened material to disperse and stick to the walls of the mold. The mold continuously rotates to ensure uniform thickness and avoid sagging or deformation during the cooling phase. In the 1940, this process was applied for the first time for manufacturing new plastic products. The Rotational Molding Technique has many advantages and can be used for manufacturing products such as furniture, toys, planters, footballs, road signs and bollards, storage tanks, road cones, pet houses, bins and refuse containers, doll parts, canoes, kayak hulls, rowing boats, helmets and playground slides.

  1. Structural Foam Molding Technique

Structural Foam Molding Technique is used for manufacturing plastic parts that need thicker walls than standard injection molding. In this manufacturing process, a small quantity of a chemical blow agent or nitrogen is added to the plastic material to make the walls thicker. This type of product manufacturing technique is used with any thermoplastic that can be injection molded.

  1. Thermoforming Technique

In Thermoforming Molding Technique, sheets of pre-extruded rigid plastics are horizontally heated and sucked down into hollow one-piece tools. Once condensed, it acquires the shape of the mold. This manufacturing method is used for developing heavy-gauge items such as plastic siding, aircraft wind screens, and hot tubs.

Plastic Product Manufacturing is a very technical process; therefore, it is recommended to contact an experienced Plastic Product Manufacturer such as the GID Development Corporation in California, USA. Here are some useful tips to find a top notch Plastic Product Manufacturing Company in the USA. For instant help, call the GID Development Corporation at 714-323-1052, as they are offering a free 15-minute consultation.

 

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Custom Plastic Products

Call GID at 714-323-1052 for Manufacturing Custom Plastic Products to Elevate Your Profit Margin

Manufacturing Custom Plastic Products

Most businesses using plastic parts or selling custom plastic products do not necessarily manufacture those parts or products on their own. Instead, to skip all those complexities associated with the manufacturing of a plastic product; they hire a professional plastic product manufacturer for the development of plastic products with the desired functionalities integrated within. For entrepreneurs, living within or beyond the boundaries of the United States, GID is offering professional plastic product manufacturing services at affordable prices keeping the industry standards and quality intact. Since its inception, GID has been offering end-to-end plastic solutions – from product design to product prototyping to bulk manufacturing of plastic products. To explore our proficiency in the field of plastic product manufacturing, visit our product development portfolio at https://www.gidcompany.com/our-portfolio/.

The manufacturing of plastic products at GID incorporates all forms of plastic production, including injection molding, cast molding, extrusion, and calendaring. With more than two decades of thriving experience in the manufacturing industry, GID, California, has worked with several private label resellers, original equipment manufacturers, and other businesses in a variety of industries to create their product lines. As a client, whether your requirements are key components, complete product lines, or single standalone products made from plastic, you can trust GID’s highly proficient staff of product designers, product engineers, product managers, and experienced mentors.

Along with the selection of the correct manufacturing process, the selection of perfect raw materials for manufacturing new products is equally important. An entrepreneur may not be aware about the options available in the market; hence, GID guides them in selecting the most suitable raw material. When it comes to the manufacturing of new plastic products, GID not only excels in the vivid manufacturing processes, but also outshines in deciding an ideal raw material for the manufacturing of products. Based on our expertise and industry experience, we help our clients in selecting the most benefiting raw material for creating new plastic products.

GID has served the needs of businesses across the globe for over two decades, offering custom, precise plastic products for a wide range of markets. We are committed to quality in everything we do, from our technical know how to our customer service. As a leading plastic product manufacturer in California, we are committed to manufacture high quality custom plastic products that can maximize their productivity, efficiency, and overall profit margin.

While manufacturing plastic products, at GID, we maintain highest quality principles, guaranteeing accuracy in production using the statistical process to consistently reach minimum tolerances on critical dimensions. Every plastic product coming out of our manufacturing plant is developed to the exact specification. Our expertise and experience in plastic product manufacturing set us apart allowing us to be the top manufacturer for critical aerospace, electronics, automotive, and medical components. We produce small parts and complete innovative products, from the limited amount to large volumes in the hundreds of thousands.

We are consistent in our commitment to the manufacturing brilliance, timely delivery, and customer-oriented after services. To know more about plastic product manufacturing services in California, USA, contact us at https://www.gidcompany.com/contact-us. You can call us at 714-323-1052 to discuss the feasibility of your new product idea.