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Product Prototype Development

Guidelines – For Developing Product Prototypes

Conceived a brilliant idea for a groundbreaking new product? That is great! So now what? Well, as a prudent inventor, what you first need to do is build a prototype of your conceived product. No matter how simple and obvious your product concept sounds, the hard fact is that, realizing a new product is a very complicated task. Developing prototypes for your concept, however, can ease a lot of pain.

Prototype development plays a vital role in the new product development. Not only do prototypes give you a clearer picture of how your conceived product will look, feel, and function like, but they also help you attract the stakeholders as well as better the final product. With our years of experience in the field product development, we advise every inventor not to overlook the importance of building product prototypes. Product prototypes are the foundations of a new product. Here are some important guidelines to follow when developing product prototypes.

  1. Scale: One of the cardinal drawbacks when designing your concept in a computer application, like CATIA or SOLIDWORKS, is the lack of scale. A small 1-inch component or part of the conceived product can look big on the computer screen, but in the real-world, it is just a 1-inch component or part. To overcome this issue, what you need to do is 3D print the components as often as you can, especially for the small parts. 3D printing is not too expensive these days; you can either buy your own 3D printer or outsource your requirements to someone specializing in 3D printing. By 3D printing small components to judge the scale, you can avoid a lot of complications later on.
  2. Make a lot of prototypes: Don’t just create a single prototype; develop five or ten or as many as you can afford. When your product design is near its perfection, it is best to build several product prototypes. When assembling prototypes, try to do so with your hands. When you build the prototypes with your hands, you will know how they come together. Take notes of how each part fits and how many times you need to make the adjustments. If you can videotape yourself assembling the prototype, then by all means, do so. You can later re-watch the videos and figure out what is going wrong.
  3. Let someone else assemble the prototype for you: Ask your friend, family member or someone you know to assemble your prototype. Watch them closely. See how they interact with your prototype, and ensure that you give minimum instruction to them. That way, you will be able to easily and quickly identify all the pain points regarding the assembly of your prototype. It will certainly be frustrating to watch someone assemble your prototype, but believe it, this is a great way to gather knowledge about your prototype.
  4. Team up with a product prototype development company: When building your product prototype, you will, at some point, wish that you had a professional helping hand. After all, product prototype development is not a piece of cake! This is where a professional product prototype development company comes into play. Such a product prototype development company has skilled mechanical, electrical and all sorts of engineers who have years of experience in product prototyping. Not to forget, a prototype development company also has all the necessary tools and resources that help in product prototyping. Partnering with a product prototype development company is definitely not a bad idea. The company can point out where you are going wrong with your prototype, assist you overcome various problems, and can even help you build product prototypes from scratch.

Developing product prototypes is never a waste of time, efforts or resources. Prototypes help further your conceived product idea to reality. As an inventor, never overlook the importance of product prototype development. Just remember, developing prototypes is one of those important keys that lead to a successful outcome of your conceived product.

If you need help with new product prototype development, then partner with GID Development Corporation today. A leading product prototype development company in California, USA, GID Development Corporation provides product design, rapid product prototyping, product development and other product fulfillment services. Utilizing contemporary technologies, like the 3DEXPERIENCE Platform from Dassault Systèmes, which includes 3DVIA, CATIA V6, SOLIDWORKS, BIOVIA, and other CAD / CAM / CAE computer applications, and 3D printing processes, experienced engineers at GID Development Corporation can create accurate product prototypes, swiftly and economically.

Whether it is creating prototypes for electromechanical products, sports products, medical device products, embedded software products, or any novel products, GID Development Corporation, an expert product prototyping company in California, will “GET IT DONE!”

Learn more about GID Development Corporation: https://www.gidcompany.com/

Have any queries regarding product prototype development? Or perhaps 3D printing? Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST, for a FREE 15-minute telephonic conference.

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Product Prototype Development

Prototype Development of Products with Electronics

Do you have a great idea for a new product with electronics? Want to materialize your idea into a real product and take it to the market? Well, the first thing to do is to develop a working prototype. Prototype development of products with electronics is essential in order to test and try the products before introducing them to the actual consumers. So, where should you begin when it comes to prototype development of products with electronics?

Prototype development of products with electronics is, no doubt, challenging and expensive. You also would not get the desired results immediately without a prototype. If you, however, break down the product prototype development process into manageable steps, it is possible to succeed with the working prototype.

Prototype development of most products with electronics can be divided into two segments – the electronics segment and the plastic case segment. Let us have a look at each of these segments.

The Electronics Segment

Developing a prototype of the electronics segment of your conceived product can be divided into four steps.

If you are well-versed with electronics or if you are a do-it-yourselfer, you can skip the first two steps. Else, you will need to team up with a product prototype development company that is experienced in the development of prototypes for products with electronics.

Step 1. Create the Schematic

The first step in the development of the electronics segment is the creation of the electronics blueprint or schematic for your product. This blueprint states all the important details to build the electronics segment, including how the necessary components and modules are connected together.

Which components are needed will also be specified in the schematic. A bill of materials (BOM) or associated list will be prepared, itemizing every electronic item.

Step 2. Develop a Basic Prototype

Depending on your project and your budget, you may or may not want to develop a basic prototype of the electronics segment.

In order to create basic prototypes for the electronics segment, you can use breadboards. Utilizing breadboards, you can somewhat crudely, but fairly quickly connect various electronic components. If your project requires advanced electronics, you may also use ready-to-use modules like the Raspberry Pi and Arduino.

Step 3. Design a PCB Layout

You will, at some point, require a production-quality prototype of your conceived product. And in order to create a production-quality prototype, you will require the design and creation of a PCB (printed circuit board).

A printed circuit board is a custom-designed board that holds and connects all the necessary electronic components. Utilizing a special computer application, electronic engineers can turn the schematic of the electronics segment of the conceived product into a virtual layout. Designing a PCB layout is challenging because anything out-of-place can have a big impact on the performance of the final product.

Step 4. Fabrication of the PCBs & Assembly of the Electronic Components

After having a definitive PCB layout, you will need to send the layout to an electronics prototype development company for construction. Such a prototype development company will first fabricate empty PCBs.

After the fabrication of the PCBs, the next step is to assemble the various components on the PCBs through soldering. Most of the modern electronic components are minute and compact, making it very difficult to solder them manually. Therefore, a product prototype development company might employ automated machines to solder the compact and minute electronic components.

The Plastic Case Segment

Most products with electronics need some enclosure, and plastic cases are often the best choice. In order to create a custom-shaped plastic case for your prototype, you will need to utilize 3D printing or CNC machining.

Step 1. Create a 3D Model

You need to first design a 3D computer model of the required plastic parts. Unless you are proficient at creating 3D computer models, you will need someone expert for this step.

Even if you are capable of creating 3D computer models yourself, the computer software required to create definitive 3D models is very expensive; hence, it may be in your best interest to hire a 3D modeling expert.

Step 2. 3D Printing

Once you have the 3D model of the plastic case or other plastic parts, you can send the design files to a 3D printer for effortless and rapid prototyping. If you do not have a 3D printer, you can approach a prototype shop that offers a 3D printing service.

On the other hand, you can also procure your own 3D printer. In the past several years, 3D printers have become cheap enough for personal use.

For the large-scale production of certain plastic cases and parts, however, a completely different technology is utilized. It is called high-pressure injection molding. Shifting a plastic design from a mere prototype to full-scale production is a complex as well as an expensive process. Therefore, teaming up with a plastic product manufacturer, that specializes in plastic product manufacturing with different techniques, will be a wise move on your part.

Product prototype development is vital. Once you have a working prototype of your electronic product, you can proceed to get potential stakeholders, customer feedback, and a mass manufacturing partner. The path to success of a product with electronics is long, but it all begins with a product prototype.

If you need help with prototype development for products with electronics, then get in touch with GID Development Corporation. A new product prototype development company in California, USA, GID Development Corporation utilizes state-of-the-art technologies in order to develop precise product prototypes quickly and economically.

Aside from product prototype development, GID Development Corporation also provides product design, product development, and other product fulfillment services. GID also possesses the skills and knowledge of a plastic product manufacturer that help them develop various plastic parts, components, and cases using different injection molding techniques.

Whether it is design, development or prototyping of products with electronics, products with imbedded software, mechanical products, electromechanical products, medical device products, or any generic or special-purpose products, GID Development Corporation will certainly “GET IT DONE!”

To learn more about GID Development Corporation, visit https://www.gidcompany.com/.

If you have any question regarding product design, product development or product prototype development, simply give GID a call. Currently, GID is offering a free 15-minute telephonic conference. So, just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST.

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New Product Development Product Development Company

5 Important Steps for the Development of New Products with Electronics

Development of products with electronics is as equally challenging as the development of generic, non-electronic products. New product development, whether electrical, mechanical, electromechanical, medical, or generic, is a tough task. Materializing a mere new product concept into reality involves several steps. For products with electronics, however, in addition to the standard product development steps, there are several more steps involved. Here in this blog, we shed some light on 5 important steps that entail the development of new products with electronics.

Step 1. Design the Circuit Schematic

Designing the circuit schematic for products with electronics usually involves early research so as to identify and select the ideal topology (circuit diagram) and most affordable, yet efficient components.

The step may also include running software simulations as well as bread boarding. Speaking of bread boarding, it is nothing but the creation of basic prototypes for products with electronics.

Designing the circuit schematic requires lots of thinking and considerable years of experience in the field of electronics engineering. In order to design the circuit schematic for new products with electronics, industry experts use some sort of computer software application. There are many such software applications available, but SOLIDWORKS, a part of the 3DEXPERIENCE platform from Dassault Systèmes, is the most versatile and popular.

Step 2. Develop the PCB (Printed Circuit Board) Layout

Utilizing the same software application as in Step 1., the experts now develop the PCB layout for the new product with electronics.

While some portion of the PCB layout may be auto-routed, the remaining portion would normally be routed manually. Usually, the PCB layout is very sensitive, for power components as well as RF components, such as Wi-Fi, Bluetooth, GPS, etc.

Once the final layout is ready, the software application will let the expert know, whether the PCB matches with its schematic. The software will also check wire lengths, wire widths, spacing, and so on, to ensure that the PCB layout meets all the guidelines for the specific PCB fabrication process being used.

Step 3. Create, Assess and Debug the Prototype

Based the circuit schematic and PCB layout, a prototype PCB of a new product with electronics is fabricated and assembled with all the right electronic components. With the prototype ready, it is thoroughly assessed, and if any issues or problems are found, it will be noted and rectified.

Most inventors expect to go everything right on the first try, but this is not possible. No product prototype, whether for generic, electronic, or mechanical product, is perfect or flawless on the first go. There are always some issues with the first prototype, which need to be rectified. Rectifying a prototype PCB is a difficult step because identifying the precise problem in the field of electronics is not something easy. Even after the precise identification of the problem, coming up with a right fix can take some time.

Step 4. Program the Microcontroller

Today, almost all products with electronics have some sort of microcontroller, a small computer in the form of a chip, which acts as the brain of the product.

These microcontrollers are programmable, and they are often programmed using “C” programming language. If the program needs to be fast and efficient, other high-level assembly languages may be used.

Often, the microcontroller is programmed by the expert who has designed the circuit; however, sometimes a specialist is brought to do the programming.

One a side note, because the products with electronics use a programmable microcontroller, they can also be called products with imbedded software.

Step 5. Looks and Ergonomics

This step is always handled by other professionals. An expert who is proficient in 3D modeling is needed to create the adequate looks and ergonomic (user-friendly, comfortable and functional) designs for the new products with electronics.

Creating the packaging, i.e. the outer body or casing, for the products with electronics is a challenging task. Electrical products are susceptible to various damages; thus, when designing and developing the packaging for the products with electronics, the experts need to consider the following factors:

  1. Protection from electrostatic discharge
  2. Protection from mechanical damage
  3. Protection from electromagnetic interference
  4. Protection from heat
  5. Ease of maintenance
  6. Cost

As mentioned before, the development of products with electronics is challenging. Therefore, it will be a great idea to hire an eminent product design and product development company that, along with the design and development of generic products, also specializes in the design and development of products with electronics.

If you happen to be an innovator and need help in the design and development of the new products with electronics, then GID Development Corporation is here to help. A leading product design and product development company in California, USA, GID Development Corporation specializes in the design and development of products with electronics, electromechanical products, medical device products, and other generic as well as special-purpose products. They use the 3DEXPERIENCE platform from Dassault Systèmes, which assists them in designing and developing accurate product prototypes at reduced cost and time. No matter what the new product concept is, GID Development Corporation can “Get It Done.”

To learn more about GID Development Corporation, just visit https://www.gidcompany.com/.

Currently, GID Development Corporation is offering a free 15-minute telephonic consultation with one of the veterans, Jim Grimes. You can call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST.