Prototype Development of Products with Electronics

Prototype Development of Products with Electronics

Electromechanical Products: Do you have a great idea for a new product with electronics? Want to materialize your idea into a real product and take it to the market? Well, the first thing to do is to develop a working prototype. Prototype development of products with electronics is essential to test and try the products before introducing them to the actual consumers. So, where should you begin with the prototype development of products with electronics?

Prototype development of products with electronics is, no doubt, challenging and expensive. You also would not get the desired results immediately without a prototype. If you, however, break down the product prototype development process into manageable steps, it is possible to succeed with the working prototype.

Prototype development of most products with electronics can be divided into two segments – the electronics segment and the plastic case segment. Let us have a look at each of these segments.

The Electronics Segment

Developing a prototype of the electronics segment of your conceived product can be divided into four steps.

If you are well-versed with electronics or if you are a do-it-yourselfer, you can skip the first two steps. Otherwise, you will need to team up with a product prototype development company that is experienced in the development of prototypes for products with electronics.

Step 1. Create the Schematic

The first step in the development of the electronics segment is the creation of the electronics blueprint or schematic for your product. This blueprint states all the important details of building the electronics segment, including how the necessary components and modules are connected.

Which components are needed will also be specified in the schematic. A bill of materials (BOM) or associated list will be prepared, itemizing every electronic item.

Step 2. Develop a Basic Prototype

Depending on your project and your budget, you may or may not want to develop a basic prototype of the electronics segment.

To create basic prototypes for the electronics segment, you can use breadboards. Utilizing breadboards, you can somewhat crudely, but fairly quickly connect various electronic components. If your project requires advanced electronics, you may also use ready-to-use modules like the Raspberry Pi and Arduino.

Step 3. Design a PCB Layout

You will, at some point, require a production-quality prototype of your conceived product. To create a production-quality prototype, you will require the design and creation of a PCB (printed circuit board).

A printed circuit board is a custom-designed board that holds and connects all the necessary electronic components. Utilizing a special computer application, electronic engineers can turn the schematic of the electronics segment of the conceived product into a virtual layout. Designing a PCB layout is challenging because anything out-of-place can have a big impact on the performance of the final product.

Step 4. Fabrication of the PCBs & Assembly of the Electronic Components

After having a definitive PCB layout, you will need to send the layout to an electronics prototype development company for construction. Such a prototype development company will first fabricate empty PCBs.

After the fabrication of the PCBs, the next step is to assemble the various components on the PCBs through soldering. Most of the modern electronic components are minute and compact, making it very difficult to solder them manually. Therefore, a product prototype development company might employ automated machines to solder the compact and minute electronic components.

The Plastic Case Segment

Most products with electronics need some enclosure, and plastic cases are often the best choice. To create a custom-shaped plastic case for your prototype, you will need to utilize 3D printing or CNC machining.

Step 1. Create a 3D Model

You need to first design a 3D computer model of the required plastic parts. Unless you are proficient at creating 3D computer models, you will need someone expert for this step.

Even if you are capable of creating 3D computer models yourself, the computer software required to create definitive 3D models is very expensive; hence, it may be in your best interest to hire a 3D modeling expert.

Step 2. 3D Printing

Once you have the 3D model of the plastic case or other plastic parts, you can send the design files to a 3D printer for effortless and rapid prototyping. If you do not have a 3D printer, you can approach a prototype shop that offers a 3D printing service.

On the other hand, you can also procure your 3D printer. In the past several years, 3D printers have become cheap enough for personal use.

For the large-scale production of certain plastic cases and parts, however, a completely different technology is utilized. It is called high-pressure injection molding. Shifting a plastic design from a mere prototype to full-scale production is a complex as well as an expensive process. Therefore, teaming up with a plastic product manufacturer, that specializes in plastic product manufacturing with different techniques, will be a wise move on your part.

Product prototype development is vital. Once you have a working prototype of your electronic product development, you can proceed to get potential stakeholders, customer feedback, and a mass manufacturing partner. The path to success of a product with electronics is long, but it all begins with a product prototype.

If you need help with prototype development for products with electronics, then get in touch with GID Development Corporation. A new product prototype development company in California, USA, GID Development Corporation utilizes state-of-the-art technologies in order to develop precise product prototypes quickly and economically.

Aside from product prototype development, GID Development Corporation also provides product design, product development, and other product fulfillment services. GID also possesses the skills and knowledge of a plastic product manufacturer that helps them develop various plastic parts, components, and cases using different injection molding techniques.

Whether it is the design, development, or prototyping of products with electronics, products with imbedded software, mechanical products, electromechanical products, medical device products, or any generic or special-purpose products, GID Development Corporation will certainly “GET IT DONE!”

If you have any questions regarding product design, product development, or product prototype development, simply give GID a call. Currently, GID is offering a free 15-minute telephonic conference. So, just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST.

The Importance of New Product Design – Manufacturing Cost Perspective

The Importance of New Product Design – Manufacturing Cost Perspective

Introducing a new product into the market is a dream come true for every inventor. Introducing a new product, however, is not easy. While conceiving an idea and outlining it on a piece of paper might be simple, creating a new product from that idea is certainly a challenging task. New product development involves the creation of a constructive new product design, development of alpha and beta prototypes, testing of the prototypes, development of production tooling, mass-manufacturing of the new product, distribution of the new product, and many other crucial processes in between. Each new product development stage is vital, but in this blog, we will shed some light on new product design.

Like every other stage involved in new product development, the stage of new product design is very important. Because it comes in the early stages of new product development, understanding the product design stage demands a bit more attention. Besides, since it is one of the primary stages of new product development, the entire outcome depends on it; hence, more care is needed during this stage – the product design stage.

The success of any product heavily relies on its product design. Product design by definition can be said as, “a process of defining and creating constructive designs for a product, so as to ensure that the new product becomes successful in the market.” New product design addresses numerous things, however. For one, during the product design stage itself, the inventor can get a clear idea whether or not it is possible or feasible to create the new product. Another crucial thing the product design addresses to is the cost of manufacturing the conceived product. Most inventors, often overlook this “new product design and cost of manufacturing” aspect. In fact, some inventors do not even know what the effects of new product design are on the cost of manufacturing the final product.

Product design is not only defining and creating alluring designs for the new product, but it is also about crafting practical, functional, and cost-effective designs for the new product. Aspects such as, how many parts the new product will have, how compact or large the parts will be, what material(s) the parts will be made of, what process will be used in the production of those parts, and many others are also included in product design. After numerous brainstorming sessions, computer analysis results and mock-ups, a perfect new product design, or at least, a near-perfect new product design for a product is realized, which is beautiful, practical, functional, and most importantly, the one that facilitates economical mass-manufacturing.

Developing an efficient new product design is indeed an overwhelming task, and it might be impossible for inventors to develop such efficient designs on their own. Fortunately, there are professional product design companies, like the GID Development Corporation, that specifically deal with creating sensible new product designs and helping inventors develop successful new products at economical costs.

GID Development Corporation, an eminent new product design company in California, USA, has the experience, knowledge, tools and a team that help inventors with constructive product designs for their new product ideas. Utilizing cutting-edge technologies, like 3D EXPERIENCE Platform from Dassault Systèmes, which includes SOLIDWORKS, CATIA V6, and other apps, and their decades of experience, the veterans at GID Development Corporation create definitive product designs that are neat and functional as well as feasible and economical to mass-manufacture. Whether it is creating an efficient product design for electromechanical products, medical device products, products with imbedded software, products with electronics, or any other generic or special-purpose products, GID Development Corporation will “Get It Done!”

Some of the product design principles that GID Development Corporation follows include:

  1. Derive visually-appealing product design that is error-proof to assemble and easy to mass-manufacture with shortened product development cycle time
    • Determine and select cost-effective material(s) and production process
    • Attain a knowledge base of tooling requirements
    • Develop efficient production tooling
  2. Create a modular product design with minimized parts count
  3. Design parts with self-locating features
  4. Design parts with self-fastening features
  5. Emphasize “Top-Down” assemblies
  6. Design for a base part to locate other components
  7. Design for component symmetry for insertion

Adhering to all the above product design principles, and other ubiquitous as well as unique design principles, GID Development Corporation creates exceptional new product designs, which facilitate economical mass-manufacturing.

Along with new product design, GID Development Corporation also helps inventors with new product development, product prototype development, product prototype testing, product pre-tooling development, product mass-manufacturing, product branding, product distribution and many other product fulfillment services.

Learn more about new product design company in California, GID Development Corporation, by visiting https://www.gidcompany.com/.

Currently, GID Development Corporation is offering a free telephonic conference to help answer various product design and development-related questions that inventors may have. Anyone who is interested can just call Jim Grimes, one of the veterans at GID, at 714-323-1052 between 8:00 AM to 5:00 PM PST.

Steps in the New Product Development

Steps in the New Product Development

New product development may seem as simple as forming an idea for a revolutionary product, manufacturing it, and putting it on the market, bringing it to the customers. Well, the reality is that new product development is a complex process, which involves contributions from many skilled individuals. New products should not only be useful inventions that can be mass manufactured and sold for profit, but they should also be safe to use, protected by intellectual property rights, and more importantly, be easily marketable.

Here are some steps, explained by GID Development Corporation, a product development company in California, USA, which are involved in new product development.

Germinating Ideas

The primary stage of a product development is coming up with a fantastic idea for a new groundbreaking product. Oftentimes, new products are introduced in the market by first recognizing a specific need in the market and then developing a product to satisfy that need. Sometimes, revolutionary product ideas also occur just by chance or an unusual incidence that triggers the concept in the mind of the innovator.

Researching Plausibility of the Idea

The next stage of the product development is finding out the plausibility of the idea. In other words, the innovator needs to find out the degree of acceptability, usability and the value of the conceived new product. Knowing how well the potential customers will receive the new product is vital. It prevents a lot of time, money, resources and efforts on the development of products that are worthless to the potential customers.

Concept Development

Development, or rather, enhancement of a concept is the essence of new product development. It includes, but not limited to getting a grip on the basics, such as market research, material selection, material costs, product design costs, prototype development cost, overall manufacturing costs, potential profit, target regions, target customers, and so on.

Actual New Product Development

Actual new product development is the stage where the conceived idea and all the researched and concept development data are amalgamated and put into action. A product development company starts with the creation of new product design, using researched data. After the creation of a definitive product design, the company moves on to the development of prototypes. Then, the prototypes are tested, and changes are made until an idealized new product is realized.

Bulk Manufacturing

After realizing an ideal new product from the conceived idea, the product is bulk manufactured. Usually, it is affordable to outsource bulk manufacturing. If the budget is not the constraint, your own production facility can also be set up to bulk manufacture the new product.

Commercialization

The commercialization stage of new product development involves packaging, branding, logistics, warehousing, as well as rolling out the advertising and marketing campaigns. In short, commercialization is a stage of bringing new products to the market and to the potential customers.

New product development is a complex, time-consuming, and arduous process. An innovator cannot tackle the new product development process on their own. Luckily, product development companies, like GID Development Corporation, are established that can help innovators with the entire product development process.

GID Development Corporation is an American product development company based in California. Utilizing their vast experience and the most advanced technologies, like Dassault Systèmes’ 3DEXPERIENCE platform, which includes product design and product development apps, such as CATIA V6, ENOVIA, 3DVIA, SOLIDWORKS, and more, the veterans at GID Development Corporation assist innovators in every stage of new product development. Whether it is the development of medical device products, mechanical products, electrical products, electromechanical products, products with imbedded software, or any other types of products, GID Development Corporation will always thrive.

To learn more about GID Development Corporation, visit https://www.gidcompany.com/.

GID Development Corporation is currently offering a free 15-minute telephonic consultation. Anyone who is interested should just call Mr. Jim Grimes, one of the pros at GID, at 714-323-1052 between 8:00 AM to 5:00 PM PST.

ElectroMechanical Products – Get It Done With Development Corporation

ElectroMechanical Products – Get It Done at The GID Development Corporation, USA

Electromechanical product development is not a difficult process but, yes, a bit more complex than ordinary product development processes. It includes the same of sets of manufacturing stages including, conceptualization, designing, prototyping and bulk manufacturing. But, what are exactly electromechanical products?

Electromechanical products can be defined as products with both electrical and mechanical parts. The whole process of electromechanical product development remains the same as the routine product development, the only difference is, realizing and manufacturing of these products necessitates supplementary mechanical and electrical engineering. The process of integrating electrical engineering and mechanical engineering in a product may sound simple, but in fact, it’s a complicated process demanding 100% precision.

The branch of electrical engineering is widespread with in-depth presence in almost every genre of product. It deals with the study and application of not only the electronics and electricity but electromagnetism, as well. While these are some misunderstood topics for a common inventor or a business person, the final products of electrical engineering are all the things that operate on some form of electricity, which we usually see in our surrounding daily activities. This may include products such as power grids to computers to light bulbs to smartphones to spacecraft to automobiles, everything that requires some sort of electricity to operate is a result of electrical engineering.

On the other hand, mechanical engineering is a branch of engineering that is multiple times broader than electrical engineering. This genre of engineering comprises the study and application of thermodynamics, electricity, mechanics, kinematics, material science and structural analysis to name a few. Unlike other branches of engineering, mechanical engineering is also quite difficult for a normal person to understand; however, the final products of mechanical engineering are machines and devices that we find in our surroundings. Most common products in our surroundings that utilizes one or other principles of mechanical engineering are toasters, door locks, automobiles wristwatches, elevators, aircrafts, etc.

In the 21st century, the demand of multipurpose and revolutionary electromechanical products is surpassing every expectation. These list of electro mechanical products involves every product that could make people’s life more comfortable and convenient. Innovators / entrepreneurs have the ideas for awe-inspiring electro mechanical products that could change the way we live and perform our day to day tasks, but conceptualizing and bring those ideas to life is bit complicated or impossible for most of them. Opportunely, there are product design and development companies that help these innovators / entrepreneurs live their dreams.

If you are an entrepreneur or innovator with an idea for electromechanical products, products with imbedded software, medical device products, products with electronics or something similar that can create a buzz in the market, the GID Development Corporation can help.

With more than four decades of industry experience and a significant track record of customer satisfaction, the GID Development Corporation is an American product design and manufacturing company led by industry veterans. Based in California, GID has the in-house teams of product designers, engineers, prototyping experts and project managers to bring ideas to life in the most lucrative manner. For the development of 100% precise product development at reduced cost and time, they utilize the latest technologies, like Dassault Systèmes’ 3DEXPERIENCE platform that includes CATIA V6, ENOVIA, 3DVIA, SOLIDWORKS, 3DEXCITE, and more.

They have the team, technology and vehemence required to the development of revolutionary electromechanical products, products with electronics, medical device products, products with imbedded software, or anything else, GID Development Corporation will “Get It Done.”

Learn more about GID Development Corporation and how they can help you bring your ideas to life Call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST for a free consultation. Checkout our product Willis Auxiliary Power Systems.

Product Design – 3 Reasons Why Second Opinion Design Review is Good Before New Product Development

Design Review

New product development being a complex and critical process, it’s always a good idea to get a second opinion product design review before you opt for product development. Whether you are looking forward to develop products with electronics, electro-mechanical products, products with imbedded software, medical device products or anything else, a second review certainly helps you save your time and money.

The GID Development Corporation shares with you some of the reasons a second opinion is a smart move when it comes to custom / new product development.

Big Brands Always Get Second Opinions on Product Development:

It’s a universal fact that a new line product hitting the shelf is reviewed by dozens of engineers and clears multiple quality checks. To avoid any manufacturing complications, big brands across the globe ensure that all engineers designing new products get lots of second opinions from other designers.

In the product design and development industry, second opinions are termed as design reviews. To ensure a fruitful second review, design engineers are required to present their new product design to other designers. This step certainly helps the designer to identify minor design issues that could lead to a major error.

Another reason why large companies emphasize on the second opinion design reviews is because electronic products, products with imbedded software and other modern day products are complex in nature, and regardless to the engineer, mistakes are almost made when designing anything complex. Therefore, it is in our favor to take every possible step to minimize the risk of design mistakes.

Second Opinions Will Reduce Your Prototyping Costs

Product prototype development is yet another expensive step involved in the process of new product development; therefore, being a responsible entrepreneur / inventor, we need to make sure that the design is accurate before prototyping.

Most product manufacturing companies prefer at least three revisions to get products ready for market; however, the number and severity of the changes required will be considerably decreased with design reviews. A second opinion design review before prototype development is one of the best ways to reduce manufacturing cost and time.

Your Wireless Design is Likely to Be Junk Without a Second Opinion

Manufacturing wireless products like WiFi, Bluetooth, or GPS is a job of high precision, and unfortunately, 75-85% of engineers get it wrong when it comes to designing wireless parts. Some mistakes are so major that the prototype may not work at all or may function in a very limited fashion.

Designing multifaceted products with imbedded software, electro-mechanical, electronic parts or something similar is quite different than ordinary products. Therefore, if you are planning a product with multiple functionalities, then you should get a second opinion.

To Conclude

The advantages of second opinion design reviews carry over into all the aspects of designing and manufacturing a new product. The opinion of multiple design veterans is always a smart move.

When it comes to new product development, hiring a product development company with years of experience and teams of engineers having specialization in different engineering fields is a wise move.

If you just had that your eureka moment, then the GID Development Corporation can certainly help you bring your ideas to life. Being one of the leading product manufacturing companies in the United States, GID offers A-Z services, from industrial design services to taking the new product to the consumers and everything in between. They have an in-house team of engineers, product designers, prototype developers, and other professionals that can help bring any idea to reality.

Along with the above mentioned reasons to partner the GID Development Corporation for your next product development venture, the NDA (Non-Disclosure Agreement) policy of the company is quite impressive. The company and its people are highly committed towards the Non-Disclosure Agreement (NDA) and protect their client’s intellectual property rights for their new product idea prior to their disclosure of any pertinent information. At the GID Development Corporation, a Non-Disclosure Agreement is placed at the apex of their product design and development process.

A Non-Disclosure Agreement covers customer-centric points such as;

  1. A complete contact information of both parties involved.
  2. Definition of Confidential Information
  3. Ownership of Confidential Information
  4. Phased Release of Discloser’s Confidential Information
  5. Term of the Agreement
  6. Termination Terms and Conditions
  7. Injunction relative to Recipient’s failure to perform
  8. Changes must be in writing and agreed to by both parties
  9. NDA does not constitute a partnership or joint venture
  10. NDA will be governed by the laws of a given State of the United States of America
  11. Brief Description of the idea and/or product
  12. Dated Signatures of both Parties

Armed with a properly crafted and executed NDA, the inventor can now freely divulge their idea and discuss it in detail while revealing their expectations for its success. Being a competent and professional design & engineering Firm, GID Company always proceed in this manner by insuring the client is protected at the start of Design & Development Process for a new or improved product idea.

To know more about NDA or to discuss your product idea, Dial 714-323-1052 and ask for Jim Grimes or visit their website https://www.gidcompany.com/.

Product Prototype Development – Why Its Necessary?

Product Prototype Development – Why Its Necessary

Undoubtedly, product prototype development is one of the most necessary steps when manufacturing a new product from scratch. But what is a product prototype? In simple terms, a product prototype can be defined as a tangible version or a ready to test version of a product to be developed – which you can touch, feel, and see. A prototype lets you test your concept in the primary stages before you move on to the bulk manufacturing phase and offers you an opportunity to make your final product more successful and customer-centric.

Its 2016, and the importance of product prototype development has increased with every passing day. It is necessary because, it allows you to feel your concept, it lends you an opportunity to attract potential investors and customers, and most importantly, it allows you to test your concept before you proceed towards to final manufacturing phase. Whether you are planning to develop an electromechanical product, a product with embedded software, a plastic, metallic, or fabric product, or a medical device, there are tons of advantages of getting a product prototype made.

Here are some of the most common reasons that justifies, “Why Product Prototype Development is Necessary Before New Product Development”, and they are as follows;

Product Prototype Saves Precious Time:

When you consider launching a new product into the market, time is a most important factor. You need to manufacture and launch your product in the market before anyone else does it. Product prototype development eliminates much of the time that is required or unnecessarily wasted to create patterns, custom tools, and multiple molds for conventional molding. It lends you an opportunity to save time that might be wasted between the initial designing and the analysis, eventually reducing your product’s time to market. A product prototype can be developed easily to test features, performance and usability that would have consumed more time by using the traditional method. Rapid prototyping saves your time; hence, you can get your product in the market fast before your competitors.

Product Prototype Opens Up Innovation Opportunities:

Another crucial benefit of prototype development is that you or the product development company you hire have the freedom to create mock-ups that are complex in surfaces and shaped without worrying about precision. As you get multiple opportunities to modify (both functionally and aesthetically) your concept before final manufacturing process, rapid prototyping takes the creativity to the next level.

Product Prototype Saves Your Money:

In terms of time and money, manufacturing a new product from scratch is always a matter of risk. Real innovation always comes with a risk of failure. Thomas Edison once said, “We now know a thousand ways not to build a light bulb.” Rapid prototype development saves your hard earned money, because it helps you identify and weed out the approaches that don’t work.

Product Prototype Reduces the Risks of Errors:

Simple looking product errors can lead to complex problems in a long run. Rapid prototyping eradicates the probabilities of such tiny errors that can lead to product failure. A product development company can recognize errors and faults, and make fast modifications before bulk manufacturing takes place. Prototyping ensures that the final product is designed and developed as per our expectation. The success of the envisioned product predominantly relies on the prototypes.

If you have a product idea and are looking for a product prototype development company that can help you create a final prototype, then GID Development Corporation can certainly help.

Based in California, USA, GID Company is a product design, product development, and product prototype development company. Whether you are planning to develop products with electronics, products with embedded software, electromechanical products, medical device products, any other types of products, GID Development Corporation has the skills and vehemence to bring your concept to life. Along with over-the-top designing and manufacturing services, GID also offers promising prototyping services that help take a product concept to reality and into the hands of prospective customers.

To learn more about GID Development Corporation, visit https://www.gidcompany.com/ or call Jim Grimes for a free consultation at 714-323-1052 from 8 AM to 5 PM PST Monday through Friday.