Plastic Product Manufacturing – The Importance of Thermoplastic Materials

Plastic Product Manufacturing USA

When it comes to plastic prototype development or plastic product manufacturing, it is useful to understand which material to use. Typically, there are two types of plastic materials: thermoplastic and thermosetting resin.

Thermoplastic materials are those that can be melted and cured (hardening the polymer material) again and again. There is, of course, a limit to the number of times such melting and curing processes can be repeated, depending on the type of thermoplastic material. The point, however, is that such thermoplastic materials can be melted a number of times without degrading the material.

Thermosetting materials, on the other hand, are those that can be melted and shaped only once. After a thermosetting material is cured, trying to melt it again would cause the material to burn, rather than melt. Think of a 2-part epoxy to understand a thermosetting material. Before mixing with the hardener, the epoxy resin is in the liquid state. Once the resin is mixed and dried, it is not possible to heat and melt it again.

When it comes to plastic injection molding, it is easy to misjudge the importance of thermoplastic and thermosetting materials. By the way, both thermoplastic and thermosetting materials can be injection molded. The major difference, when using a thermoplastic or thermosetting material, applies after the injection molding cycle when the molded plastic solidifies. During the molding process, plastic is heated and injected into a metal mold. To get to the cavity of the metal mold, however, the molten plastic first needs to pass through an array of entry points and tunnels known as sprues, runners, and gates. The plastic cools within the mold cavity as well as inside the channels that lead to the mold cavity. The plastic that solidifies inside the channels is not the component or part of the final product. It is just a waste.

Now, what happens to the “waste” during plastic injection molding?

Thermoplastic Materials

If a thermoplastic material were used for injection molding, the waste could be recycled and used again. The solid plastic left within the sprues, runners, and gates can be combined with the raw material that goes into the injection molding machine. The same thing can happen with the material from rejected plastic parts. All the waste plastic can be collected and recycled back to the onset of the process. This all sums up into higher efficiency, and eventually means, lower costs of the final product and better margin for the producer.

Thermosetting Materials

If a thermosetting material were used for injection molding, the solid plastic from the sprues, runners, and gates is simply a waste, that has no practical use whatsoever. This means that the cost of the final product will be higher.

To conclude, thermoplastic materials offer some major benefits to plastic product manufacturers, consumers, and even society, as such materials are recyclable. Indeed, when it comes to plastic prototype development or plastic product manufacturing, the manufacturer should choose and use thermoplastic materials.

At GID Development Corporation, along with top-quality product design, rapid prototyping, and product development, we provide high-class plastic product manufacturing services. We are an efficient product development company in California, USA, and provide a comprehensive service so that our clients can take their inventions, to the market easily. To ensure efficient bulk production of novel inventions, which we help create with our product design, product prototyping, and product development services, we employ popular

 

Custom Plastic Product Manufacturing That Elevates Your Profit

Custom Plastic Product Manufacturing That Elevates Your Profit

Most businesses using plastic parts or selling custom plastic products do not necessarily manufacture those parts or products on their own. Instead, to skip all those complexities associated with the manufacturing of a plastic product; they hire a professional plastic product manufacturer for the development of plastic products with the desired functionalities integrated within. For entrepreneurs, living within or beyond the boundaries of the United States, GID is offering professional plastic product manufacturing services at affordable prices keeping the industry standards and quality intact. Since its inception, GID has been offering end-to-end plastic solutions – from product design to product prototyping to bulk manufacturing of plastic products. To explore our proficiency in the field of plastic product manufacturing, visit our product development portfolio at https://www.gidcompany.com/our-portfolio/.

The manufacturing of plastic products at GID incorporates all forms of plastic production, including injection molding, cast molding, extrusion, and calendaring. With more than two decades of thriving experience in the manufacturing industry, GID, California, has worked with several private label resellers, original equipment manufacturers, and other businesses in a variety of industries to create their product lines. As a client, whether your requirements are key components, complete product lines, or single standalone products made from plastic, you can trust GID’s highly proficient staff of product designers, product engineers, product managers, and experienced mentors.

Along with the selection of the correct manufacturing process, the selection of perfect raw materials for manufacturing new products is equally important. An entrepreneur may not be aware of the options available in the market; hence, GID guides them in selecting the most suitable raw material. When it comes to the manufacturing of new plastic products, GID not only excels in the vivid manufacturing processes but also outshines in deciding an ideal raw material for the manufacturing of products. Based on our expertise and industry experience, we help our clients in selecting the most beneficial raw material for creating new plastic products.

GID has served the needs of businesses across the globe for over two decades, offering custom, precise plastic products for a wide range of markets. We are committed to quality in everything we do, from our technical know-how to our customer service. As a leading plastic product manufacturer in California, we are committed to manufacturing high-quality custom plastic products that can maximize their productivity, efficiency, and overall profit margin.

While manufacturing plastic products, at GID, we maintain the highest quality principles, guaranteeing accuracy in production using the statistical process to consistently reach minimum tolerances on critical dimensions. Every plastic product coming out of our manufacturing plant is developed to the exact specification. Our expertise and experience in plastic product manufacturing set us apart allowing us to be the top manufacturer of critical aerospace, electronics, automotive, and medical components. We produce small parts and complete innovative products, from limited amounts to large volumes in the hundreds of thousands.

We are consistent in our commitment to manufacturing brilliance, timely delivery, and customer-oriented after-services. To know more about plastic product manufacturing services in California, USA. You can contact us or call us at 714-323-1052 to discuss the feasibility of your new product idea.

Benefits of Plastic Injection Molding

Benefits of Plastic Injection Molding

Partnering with a plastic product manufacturer is a good idea. Partnering with a plastic product manufacturer who specializes in the plastic injection molding process is even a better idea! Plastic injection molding is a remarkably versatile procedure of manufacturing new products and their parts. Most plastic product manufacturers utilize this procedure because it has multiple benefits over other procedures of plastic molding. Plastic injection molding is not only simpler and reliable, but it is also exceptionally efficient. For new product development, utilizing this procedure is worth considering.

Here are the benefits of using plastic injection molding for manufacturing new products and their parts or components:

Design Flexibility

The injection molding process involves high-pressure injection or thrust of raw material, i.e., plastic, metal, rubber, etc. into a mold. Due to the high pressure, the material is pressed harder into the mold. Because the material is pressed harder, it is possible to add considerable details in the design of a part or product.

The high-pressure injection that this process utilizes also enables the creation of complex and tricky shapes. The other methods would fail or prove inefficient and too expensive to create complex-shaped parts or products. Therefore, compared to all other molding methods, plastic injection molding offers better design flexibility.

Efficiency

Once the precise mold has been designed as per the required specification and the injection molding machine set, the actual molding process is swift in contrast to other molding methods. Owing to its swiftness, more parts or components can be manufactured, in less time. This aspect of plastic injection molding makes it a cost-effective and highly efficient option for manufacturing plastic parts and components.

Strength Enhancement

Plastic injection molding allows the use of different fillers in the mold. These fillers, which could be silica, calcium carbonate, clay, glass, mica, alumina trihydrate, or any other minerals, can increase the stiffness and hardness as well as strength and heat resistance of the plastic parts. Other molding methods would not allow the use of such fillers; hence, when there is a need for strong and durable plastic parts, plastic injection molding offers a viable option.

Allows the Simultaneous Use of Different Plastic Types

One remarkable benefit of using plastic injection molding for making parts and components is the ability to use different thermoplastic and thermosetting polymers concurrently. This is possible through co-injection technology. Using different types of polymers together reduces the material cost. It also helps alter the density, elasticity as well as color, texture, and mechanical properties of the plastic parts.

Automated Manufacturing

The process of plastic injection molding is automated. Most of the plastic injection molding processes are carried out by machines and even robots. This eliminates manual labor involvement, and so, significantly reduces mass manufacturing costs. Automated manufacturing also reduces inaccuracies; hence, the waste is reduced, and the quality products are manufactured.

If you are looking for a reliable Plastic product manufacturer in California, who specializes in plastic injection molding and can help you develop new products, the GID Development Corporation is worth considering. A product design company in California, GID Development Corporation provides exceptional product design, product prototyping, product development, plastic product manufacturing, and other product fulfillment services.

Currently, GID Development Corporation is offering a FREE 15-minute telephonic conference, where an industrial expert will answer to various plastic product manufacturing-related questions. Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST.

How to Summarize a Plastic Product Manufacturing Strategy

How to Summarize a Plastic Product Manufacturing Strategy

If you are planning to develop a new plastic product for your customers, then a clear and focused plastic product manufacturing strategy is critically important to ensure success, and without a well-defined strategy, new product development will tend to stall or even fail. A well-defined product development strategy lends you opportunities to analyze and overcome unexpected concerns. Moreover, it also offers direction and action plans, prioritizes and aligns activities, defines accountabilities and enhances communication and commitment.

Plastic product manufacturing industry changes rapidly, and for entrepreneurs to thrive in this environment, they have to keep their heads about the day-to-day business and spend time looking and listening to the changes that are happening in technology and business. A well-versed new product development strategy can avoid waste of time, money, and resources. It will not only help you organize and manage the entire product manufacturing process, but it will also help you in capturing your customers’ views and expectations, and strategically design and resource your new product development project.

Why do I need a Product Development Strategy?

According to The GID Development Corporation, California, a well-planned and a well-versed “New Product Development” strategy will aid you in:

  • Understanding your potential market and end users
  • Launch of rewarding new products
  • Manufacturing new products that are more useful, durable and affordable
  • Avoid unnecessary manufacturing expenses
  • Proper use of resources and time frame
  • Avoid business risk and unnecessary competition

Points to Consider While Framing a New Product Development Strategy

What is your product?

A detailed and systematic answer to this question will definitely help you overcome most product development glitches. An answer to this question will keep you and your team focused on a single path and escape new product development pitfalls, including manufacturing too many products at once, running out of resources, and wastage of time and money.

What do your end-users expect from your product?

You are manufacturing the new products for your customers; hence, their likes, dislikes, and expectations should be kept at the top of the list. To create a rewarding new product manufacturing strategy, you require an in-depth understanding and knowledge of what your customers want. A new product development strategy summarized based on a strategic, determined, and targeted approach will ensure success for you and your products.

What about the time frame?

Manufacturing new plastic products from scratch is a time-consuming task as well as equally trying; hence, don’t make any decision in the hurry or in frustration. Spend adequate time to conceptualize your idea, product design, product prototype development, and more. Your purpose of manufacturing new products will help you define manufacturing time and your deadlines for execution. Be attentive and accurate.

What are the key concerns?

As stated in the above paragraph, plastic product manufacturing is not an easygoing job. There are thousands of questions to be answered and hundreds of processes that are needed to be handled professionally. Therefore, always focus on key concerns such as product design, price, features, etc. to ensure your product development process moves in a straight path.

Need Help! Call Jim Grimes

The GID Development Corporation is an American plastic product manufacturing company helping small and mid-sized entrepreneurs in realizing their dream of launching a new product. If you have any questions related to plastic product development, then call Jim at 714-323-1052

Characteristics of a Reliable Plastic Product Manufacturer in the USA

Characteristics of a Reliable Plastic Product Manufacturer in the USA

Finding and working with Reliable Plastic Product Manufacturer in USA ensures that the first impression of a product is the best it can be. A professionally developed plastic product can make an attractive display, as well as a product easy and safe to use. Working with a full-service product manufacturing company helps you develop high-quality plastic products that are durable, reusable, recyclable, and FDA-approved for use with foods (if you are planning to develop a plastic product such as a food container).

On the other hand, hiring an unprofessional manufacturer can lead to unfavorable consequences such as late deliveries, missed deadlines, sub-par quality or even unfortunate dilemmas at the manufacturing plant that can leave your company in a lurch if the manufacturer can’t or won’t make good on its promises. So for the safety of your idea and its future, it is advisable to contract a manufacturer having adequate experience and tools for bringing your idea to life.

Do you know what are the characteristics of a reliable plastic product manufacturer? Don’t know? Here are the top five characteristics to look for in a product manufacturing company before you hire them for any of their development services, and they are as follows:

In-House Team of Designers and Engineers

You may have your own team of professionals, but it’s best to work with a product manufacturer that has its own team of in-house product designers and engineers who can work with you to come up with a prototype for every part you need. These professionals have years of industry experience that helps them make correct decisions for you. Moreover, these professionals can recommend alternative manufacturing processes of development and offer design assistance so that you are provided with a premium quality product every time. Another advantage of working with a manufacturer having an in-house team of designers and engineers is their ability to solve the problems. They are amazing as trouble-shooters, reducing downtime and ensuring your manufacturing process won’t be delayed any longer than absolutely necessary.

A Variety of Manufacturing Techniques

Your company probably is in need of parts or components manufactured using an injection molding method; however, what if parts or components manufactured using other techniques is required? Is your company capable of manufacturing plastic products using other molding methods as well? In order to sustain the competition and to satisfy the customers coming from different sectors of the market, it is best to hire a new product development company having experience in more than one manufacturing technique.

Round The Clock Manufacturing Capability

It’s an active world where business and customers never sleep. The plastic product manufacturer you opt to hire should be able to routinely run three shifts in the event that you need a rush job or have an unexpected amount of order to fill. If your existing manufacturing partner works only one shift, what will they be able to do for you when you require more plastic parts in limited time?

Stellar Customer Service

Plastic product manufacturing isn’t an industry known for its exceptional post-development services; however, that doesn’t mean you have to face problems such as unanswered phone calls, lost emails, and messages or any other embarrassments that can slow down product manufacturing rate and generate problems through misunderstanding. Before you hire a development company, don’t forget to include a clause regarding customer service. Do they answer your call in a timely manner? Do they answer it right? Are they polite on the call? Were you able to talk to the right person? Were they pleasant and personable?

Multiple Facilities

Plastic product manufacturing is a risky job, and you cannot deny any possibilities of an industrial accident, a fire or any other errors that would need closing the facility; however, it can happen. This could be a costly affair for you and your business. If the plastic product manufacturer has an additional facility, they can continue to supply you with the parts or products you require for your business by using a secondary facility and working extra shifts.

If you find a plastic product manufacturer that fits all of the criteria above, then your project is in safe hand. You will always be served with the best practices and excellent support.

The GID Development Corporation is a leading Reliable Plastic Product Manufacturer in USA for all manufacturing needs with more than four decades of experience. For more details visit our official website www.GIDCompany.com or call Jim, President at the GID Company, today at 714-323-1052 for a free consultation.

Manufacturing a Plastic Product? Follow these Steps to Ensure Success

Custom Plastic Product Manufacturing That Elevates Your Profit

Manufacturing plastic products from scratch can be a tiresome job for a newbie but experienced plastic product manufacturers love doing it. Plastic product manufacturing indeed is a job filled with lots of responsibilities; however, a structured roadmap can offer you a clear path to follow.

In recent times, if you are planning to develop plastic products or parts for your business or customers, then here are some steps to ensure success, and they are as follows:

Idea Generation – It all starts as an idea. Keep your mind wide open, because ideas come from all the directions. Keep watch on existing market trends, as it can help you analyze your company’s position and find a direction that is in line with your business strategy. Some recommended methods to generate a new product idea are:

  1. Undertake market research
  2. Carefully listen to suggestions / feedback / reviews that you receive from your targeted audiences
  3. Get suggestions from your partners and employees
  4. Keep a keen watch on what your competitors are doing; their offerings; how did they succeed and where did they fail

Idea Screening – This step is all about testing the feasibility of your idea. Before you proceed with your idea, it should be tested objectively, ideally by a product design and development experts / professionals. The idea should be tested in terms of ROI, affordability, skills and market potential. In order to avoid product failure after considerable investment down the line, this step should be considered carefully.

Concept Development and Testing – Once your concept has successfully cleared the screening stage, gather a small group of the targeted end-users to brief them about your concept. Your concept should be with in-depth information so that consumers can visualize it. Find the answers to questions such as:

  1. Do they understand your concept?
  2. Are they in need of your product?
  3. What are their expectations?
  4. Does your concept need more modifications?

Business Analysis – Once you have tested the feasibility of your concept with your targeted end users, it’s time to analyze your concept in terms of existing similar products in the market. A complete business analysis covers points such as, whether there is a demand for the product; a full appraisal of the costs; the level of competition; and gateways from where your products can be launched. Prepare a thorough marketing strategy keeping your targeted market and competitors’ product position in the mind.

Product Design – Product design is one of the most crucial steps when developing any new product. At this stage, you put your concept on a piece of paper. Here you design your concept for the next prototyping stage.

Product Prototype Development – As soon as you finalize a product design, it’s time to focus on product prototype development. The latter helps your test your concept both functionally as well as aesthetically. Moreover, it can help you impress your stakeholders and customers, helping you gain real-time feedback and reactions. A product prototype helps you improvise your concept as well as saves you from unnecessary spending of money and efforts.

Product Manufacturing – Once you have a fully functioning product prototype, you can now move on to bulk manufacturing process with it. This is the final stage of plastic product manufacturing. After this stage, your new product is ready for the customers.

Do I need to Contact a Plastic Product Manufacturer?

Plastic product manufacturing is indeed a complex process; therefore, if you are a newbie or don’t have adequate experience or tools, then let the experts handle the manufacturing process. Hiring professional manufacturing services will save you from all the technical as well as non-technical manufacturing miscalculations that are hectic as well as time consuming and expensive.

If you are looking for an American plastic product manufacturer, then feel free to contact the GID Development Corporation at www.GIDCompany.com. Moreover, if you are looking for a free consultation with a manufacturing professional, then call Jim at 714-323-1052.