Plastic Product Manufacturer Archives Top 7 Plastics for Manufacturing New Plastic Products

In the 21st century, it won’t be wrong, if we include plastic in the list of one of the most powerful, useful, and multipurpose, yet affordable discoveries of the decade. Our day-to-day life is totally dominated and dependent on plastic products; however, excess and irresponsible usage of this material has raised some serious environmental concerns. If you are an entrepreneur, planning to manufacture a new plastic product to scale up your profit margin, then it is necessary that you have a proper understanding of different type plastics available for manufacturing a new product.

Understanding different types of plastics is essential when manufacturing products for your potential customers. Here is the list of different types of plastics to help you in your next plastic product manufacturing process, and they are as follows:

Plastic 1. Polyethylene Terephthalate (PET OR PETE) – Polyethylene Terephthalate is a thermoplastic polymer resin of the polyester family and is used in synthetic fibers; beverage, food and other liquid containers. As PET is an amazing water and moisture barrier material, plastic bottles made from PET are commonly used for cooking oil, soft drinks, peanut butter, etc. PET is a semi rigid and extremely lightweight material, which is commonly recycled. It is the best material if you are planning to develop a single use product.

Plastic 2. High Density Polyethylene (HDPE) – High Density Polyethylene is a polyethylene thermoplastic prepared from petroleum. Known for its strength, HDPE is normally used for manufacturing plastic bottles, food storage containers, geomembranes, corrosion-resistant piping, and plastic lumber. It is a sturdy and reliable material with the ability to withstand temperatures from -148 to -176 F (-100 to 80 Celsius).

Plastic 3. Polyvinyl Chloride (PVC) – Polyvinyl Chloride (PVC) is a material mostly used in building, packaging, transposition, healthcare applications, and electrical/electronic. It is extremely durable and long lasting; therefore, used in different industries for manufacturing various necessary products. In the field of plastic product manufacturing, it is used to produce outdoor furniture, water bottles, plastic pipes, liquid detergent containers, and salad dressing. For some reasons, plastic product manufacturers do not recommend products made from PVC for food storage.

Plastic 4. Low Density Polyethylene (LDPC) – Low Density Polyethylene is a thermoplastic produced from the monomer ethylene. It has excellent resistance to dilute and concentrated acids, bases, alcohols, and esters. Being highly flexible, microwave-proof, and impact-resistant, it is declared to be one of the safest and non-leaching plastics. It can easily withstand temperatures from -148 to 176 Fahrenheit (-100 to 80 Celsius). LDPC, being safe for use with food and beverages, is used for manufacturing various containers, dispensing bottles, dry cleaning bags, tubing, plastic bags, wash bottles, etc.

Plastic 5. Polypropylene (PP) – Also known as polypropene, polypropylene is a thermoplastic polymer used for manufacturing various applications such as stationery, reusable containers, carpets, plastic parts, laboratory equipment, etc. Perfectly isotactic Polypropylene has a melting point of 171 °C (340 °F), whereas, commercial isotactic PP has a melting point that ranges from 160 to 166 °C (320 to 331 °F). Its resistance to high heat normally makes it dishwasher and microwave safe, and a good alternative for manufacturing reusable bags and food and beverage containers.

Plastic 6. Polystyrene (PS) – Polystyrene is a thermoplastic polymer manufactured from a liquid petrochemical known as monomer styrene. It is hard, clear, and brittle, and very affordable resin per unit weight. Polystyrene can be used to produce products like protective packaging (CD and DVD Cases), lids, trays, disposable cutlery, bottles, containers, and many more similar items.

Plastic 7. Other – LEXAN polycarbonate is a shapeless thermoplastic known for its amazing optical, mechanical, thermal and electrical properties. As the premier thermoplastic, it replaces the limitations of many traditional materials with its unmatched combination of high performance characteristics such as strength, durability, appearance, scratch resistance, optical purity, heat resistance, and many more. It is most commonly used for manufacturing sports and space helmets, aircraft canopies, bullet-resistant windows, clear high-performance windshields, and motor vehicle headlight lenses.

Being an established and experienced plastic product manufacturer, we believe it is our duty to help our clients in finding the perfect plastic for manufacturing a profitable new product. The selection of the correct manufacturing product is the first step towards a successful plastic product manufacturing. At GID, Californian, we have specialized teams of product designers, product development experts, quality experts, project managers, and marketing experts to help our respected customers in every phase of new product development. You can judge us by our work that we have conserved in our rich portfolio. Click here to see some out-of-the-box products manufactured by our designers and engineers for our clients.

For more information about new plastic product development service in the USA, or to have a free consultation or discussion with our experts, feel free to contact us at https://www.gidcompany.com/contact-us. You can also call us at 714-323-1052.

Importance of Product Prototyping in Plastic Product Manufacturing

The field of plastic product manufacturing has marked a remarkable growth in the last few decades. It involves all forms of plastic production, including extrusion, injection molding, cast molding, and calendaring. Manufacturing plastic products with the help of a professional plastic product manufacturer is profitable and offers a sustainable cutting edge in the business competition. Not only, the products manufactured from plastic are light in weight and cost-effective in producing, but are also durable, safer, flexible, and are aesthetic in appearance.

We are GID, a Plastic Product Development Company located in California, and since our inception, we have witnessed a promising growth of plastic products in different spheres of activity with an ever-increasing per capita consumption. With uninterrupted advancements and developments in manufacturing technology, processing machineries, and cost-effective manufacturing, plastic is the fast replacing the typical materials in different segments.

However, unless you have a thorough understanding, a plastic product manufacturing is not at all an easygoing process. It involves many calculative manufacturing phases, and a miscalculation can lead to an unimaginable tragedy. According to the product development experts at GID, all the hazards can be minimized with the help of product prototyping. A product prototype development is done to help make the modifications and fixes on a product before the final product is mass-produced.

GID states top advantages of prototyping in the field of plastic product manufacturing, and they are as follows:

1.   Allows a Business Owner to Preview the Final Product

As we know, a prototype is nothing but a fully functional, working model of a product to be developed; it includes all the features and functionality to a larger or smaller scale. Prototype development in the plastic manufacturing industry is extremely important as it offers a general picture of products that are still in the beta stage. It allows you to see, touch, test, and discover what works and what doesn’t. A prototype allows entrepreneurs, financiers, and end-users to visualize the product quickly and communicate what insights they have for the final product. You can conclude whether the prototype meets the requirements of potential users and then make modifications before the final product is ready.

2.   Controlled Manufacturing Cost and Time

A product prototyping allows a business owner to test his/her concept of product and discover any flaws. Business owners have the opportunity to correct these imperfections, or emerge with solutions for improving the product. This step reduces the risk of your product failing; thereby, drastically reducing manufacturing cost and time.

3.   Generates Curiosity among the End-users and Financiers

When an entrepreneur develops a prototype, investors and end-users get the opportunity to explore it and give suggestions. Consumers can test the features and functionality of the plastic product and give their valuable feedback. In this way, entrepreneurs have a chance to improve their product and shape it as per customer’s requirements.

Apart from the above-mentioned advantages, a product prototype development in the plastic product manufacturing allows an entrepreneur to easily adjust a product design and fix some features of the products. Prototyping together with the injection molding can really benefit the plastic industry in countless ways.

To know more about plastic product manufacturing at reasonable rates, feel free to contact GID at www.gidcompany.com. GID is a plastic product manufacturer who creates a variety of rapid plastic prototypes and plastic products for different segments of industry. To talk to product manufacturing experts or to share your concept, call them at 714-323-1052.

Look for These Characteristics before You Hire a Plastic Product Manufacturer

The field of plastic product manufacturing is very busy nowadays. Most companies that have manufactured products require the services of an established plastic product manufacturer to produce plastic products for their business. These products have to be carefully designed and built to a precise specification to meet the needs of the end user. For most entrepreneurs, finding a reliable plastic product manufacturing company to develop plastic products is a major concern.

If you are searching for an experienced and professional product manufacturing company, then don’t forget to check following five traits that a plastic product manufacturer should possess:

Work Force – Qualified and skilled product designers and engineers can work with the clients to help develop or improve components. These experienced professionals can troubleshoot and give advice to help design and build a better component and eventually a polished product. Always opt for a company that has highly skilled and experienced workforce.

Manufacturing Techniques – The product manufacturing company should be able to fulfill the expectations not only in the existing scenario but also in the coming future. As per development requirements, plastic product manufacturing companies around the globe use a variety of manufacturing techniques. A plastic product manufacturer who is aware about different manufacturing techniques gives peace of mind that they will be able to handle the project in the near future also.

Manufacturing Capability – A product manufacturing company should be to operate round-the-clock. If your product is successful, then rush job will occur from time to time. The ability to work round-the-clock will be a much-needed characteristic at some point in the design and development process. Manufacturing companies operating only one shift may not be able to handle larger or unanticipated orders.

Customer Service – Not a surprise, customer service is equally important as the workforce, manufacturing techniques, and manufacturing capability. Keep a keen watch on some tiny yet decisive factors like – do they answer the call quickly, are they able to provide satisfactory solutions, are they interested in your project or not, are they nice and friendly, and many more aspects that are similar. If they are not, it is recommended to find a new plastic product manufacturer who can answer all these questions.

Facilities – Does the product development company have more than one manufacturing plant to produce their goods? The actual concern here is that a fire or industrial accident could shut the plant down. Such problems can adversely affect the production rate, as the manufacturing plant would be shut down for a time. Another deciding factor is the location of the company that you plan to hire. For example, if your company is located halfway around the world, then the shipping of developed products may consume a lot of time and must be planned for accordingly.

These may be general characteristics, but play a vital role in custom product manufacturing. Almost every plastic product manufacturer offers manufacturing services, but only a few mature companies seriously care about these characteristics and features to offer ultimate plastic product manufacturing to end users.

For more information, please contact GID Company. GID is a plastic product manufacturer located in California. They excel in every aspect of plastic product manufacturing to cut down production time, especially, when there is a strict deadline for a product.

Plastic Product Manufacturing – Tips to Find The Right Plastic Product Manufacturer for Your Business

Most businesses that use plastic parts are not going to necessarily produce those parts on their own. There are hundreds and thousands of plastic product manufacturing companies across the globe that offers low cost plastic product manufacturing services. Just like any other business decisions, you would want to make a wise choice, so that your business would benefit from the relationship that you have with the company. Here are some truly tested tips that can help you to choose a plastic product manufacturer who can offer you with what you require consistently.

The very first aspect that you need to consider is the type of material that is to be used. This is something that may vary from one business to another and not all plastic product manufacturers are going to handle all types of plastic materials. Some of the different options that may be available through these companies include molded polyethylene, nylon molding, thermoplastic urethanes, and polypropylene molding. Obviously, there are also many other options that are available, and you should validate the fact that a manufacturer work with that type of material regularly and is able to handle it effectively.

After deciding the type of material for manufacturing your new plastic product, consider the location of the plastic product manufacturer that you intend to hire. There may be one that is located in your state and this can benefit you in a number of ways. In some cases, it will help you to decrease the amount of time that it takes for you to get the products that you require. This is either because they are going to work with you as a local business or because of reduced shipping times. When you hire a plastic product manufacturing company, which is not in your area, then make sure that they are going to work with you whenever you need them.

Some product manufacturing companies are also going to provide other services, which will aid you in your overall project design and implementation. The industrial product design services backed by professional product development services that are available through these manufacturing companies may assist you in the making of a design that is going to be right for you and your product. They may also analyze the products to see if there are any improvements that are possible and can make any modifications that are necessary. Bonus services that may be offered through the plastic manufacturing include assembly services. This may be of benefit to companies that would like to have a finished product, rather than the raw parts, which will need to be trimmed, drilled, or threaded.

Finding and hiring the best plastic product manufacturer brings countless advantages with them. Many industries can benefit from hiring a product manufacturing company, including transportation, marine, food processing industry, agriculture, retail display, exercise equipment, etc. Plastic product manufacturers are capable of catering to a number of these industries. You can hire one that is going to offer plastic products to many industries, or you may want to choose one that is more specific to your requirements. As long as they offer you a quality product in a timely fashion, you will be able to benefit from your relationship with them.

We are GID, a product manufacturing company located in California. We help inventors, businesses, and entrepreneurs to design, develop, and produce their inventions, products, and ideas. With teams of highly qualified and experienced product designers, engineers, and project managers, we offer a comprehensive range of commercially-led services, including product design, manufacturing, prototyping, with related support. We offer a wide range of plastic product manufacturing services to help our clients at every stage of the product development process.

You can contact us to find out how we could help you.

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Plastic Product Manufacturing: 5 Ways to Make Things from Plastic

Plastic has revolutionized the entire human dynasty, and as a result of which plastic products are all around us. Products, manufactured from plastic, are durable and lightweight. Further, they possess high resistance to wear, impact and corrosion. Almost every second product in our surroundings, including mobile phones, water bottle, laptops, keyboard, credit cards, etc. are made from plastic and honestly, it is frightening to imagine a day without them. However, the question arises, how are different products manufactured from plastic?

The process of plastic product manufacturing totally depends on the type of product one wants to develop. Here are the 5 most common manufacturing processes utilized to develop a custom product from plastic:

Rotational Molding

Rotational molding is a process normally used to create different types of hollow items. During the process, the finely ground plastic resin is heated in molds, which are whirled on two axis while being warmed in huge ovens. Centrifugal force, on the other hand, propels the melted plastic alongside the walls of the mold. During the entire heating phase, the mold rotates continuously, at all times, to maintain even thickness and to avoid deformation or sagging, during the cooling phase. Various products such as fuel tanks, children’s play balls and kayaks (boats) are developed using this process.

Rotational molding provides tool designers the freedom to produce molds that comprise curves, inserts, and contours, along with company logos and openings for plastic or metal supplements to be placed. Manufacturing costs with rotational molding are lower than injection molding and blow molding.

Injection Molding

If you are planning to develop products from thermoplastic or thermosetting plastic, then injection molding is the best process for you. Molten plastic is introduced at great pressure into a mold that is the opposite of the preferred shape. The mold is stored locked under extreme pressure and condensed so that the product hardens. Once the plastic solidifies, the mold is released, normally automatically, and the final product is achieved. The mold is prepared from metal (aluminum or steel) and accurately-machined to meet the characteristics of the desired part.

Injection molding is normally used to manufacture plastic products, including bottle caps, locomotive dashboards, wire spools, and many other plastic products offered in today’s market. It is the most common process for plastic product manufacturing. It is suitable for manufacturing high quantities of similar objects. There are many advantages of injection molding, including repeatable high tolerance, impressive production ratio, the potential to use different ranges of materials, and inexpensive labor cost.

Blow Molding

Blow molding is a new product developing process used to produce hollow plastic parts. Generally, blow molding is of three different types, stretch blow molding, extrusion blow molding, and injection blow molding.

During the blow molding process, plastic particles are introduced into a hopper and then warmed to form molten plastic. After proper heating, the material (molten plastic) is blown into the form of the mold. As soon as, the material (Plastic) is condensed and cemented the mold releases, and the part is driven out. The blow molding procedure is generally used to develop products such as plastic drums, bottles, fuel tanks, etc. This process is more affordable than injection molding but costlier than rotational molding. As a drawback, the manufacturing procedure is normally limited to hollow forms.

Extrusion Molding

In this process, melted plastic is extruded through a die that offers the correct profile shape. This process is employed to develop products with a steady cross-section. Normal plastic products in your surroundings are made from this process including rain gutters, PVC pipe, straws, etc. Compared to other manufacturing processes, it is relatively low-cost and affordable.

Thermoforming

Thermoforming is a New Product Manufacturing process typically used for warming and casting temperature-sensitive material. It makes use of a wide range of molds and procedures to reach the end product. A thin-gauge thermoforming is commonly used for manufacturing disposable cups, lids, blisters, trays, containers, and many other products for food and common retail businesses. On the other hand, thick-gauge thermoforming is used to develop parts such as refrigerator liners, vehicle doors, plastic pallets, vehicle dash panels, and utility vehicle beds.

Plastic Product Manufacturing: Use the Best Way to Produce Plastic Products

What is Plastic Product Manufacturing?

The plastic product manufacturing refers to the successions of steps necessary to convert raw oil and natural gas into desired products made from plastic like hoses, cups, pipes and much more. It is a complicated procedure that initiates with converting oil and other natural gas into hydrocarbon monomers that are later combined together in huge chains called polymer plastics.

On the basis of the kind of monomers assiociated together, the manufacturer can generate various types of polymer plastics, including high density polyethylene (HDPE), polyethylene terephthalate (PET), and polyvinyl chloride (PVC). As soon as these plastic polymers are produced, the following stage in the process is to convert these simple polymers into desired consumer products. There are four sub-processes, which might be used to do this, and they are injection molding, rotational molding, extrusion molding, and blow molding. Every manufacturing procedure yields diverse type of plastic products.

Best Method to Produce Plastic Products

If you are into plastic product manufacturing, then what is the best process for the product development? If you don’t know, then here we will show you a process which can offer the best finished plastic products. Continue reading to know more about the process.

Latest Molding Systems are a Necessity

Have you heard about “Hot Runner Injection Molding”? Hot runner system is one of the best options for molding of plastic parts. With the help of this system, a manufacturing company can easily inject the molten plastic resin into the cavities of the mold to create precise products. Injection molding is a process, which can be performed using a variety of products, including, metal, glass, confections, elastomers, etc. The material is directly fitted into the heated and hot barrel and smoothly inserted into the mold cavity where it cools down and hardens as per the shape of the cavity.

Today, the use of a hot runner system has become a growing trend because it is one of the most efficient methods of molding different plastic parts. Additionally, it saves time and money, and the product manufactured using this technology is better in terms of looks and durability.

As a result of several advantages it offers, the dependency on the hot runner is increasing steadily across the globe. The basic investment in hot runner is certainly quite high, but to be honest, it is worth it. One must look at the long term benefits of this equipment. Since the hot runner is designed and manufactured in an independent manner, the lead times in the production stage are never affected.

Why We Advocate “Hot Runner System” for Plastic Product Manufacturing?

There are many advantages of adopting “Hot Runner System” for plastic product manufacturing that force us to advocate it as the best method for “Plastic Product Manufacturing”. Here are some of the advantages of hot runner injection molding:

1.    Better Efficiency and Enhanced Production Ratio:

It has been scientifically concluded that Hot Runner System has the ability that increases the level of efficiency, at the same time also enhancing the overall production rate. The product manufactured using this technology is free from any flaws; therefore, have a better market value. We also promote it because of its higher heating capacity. It is easy to use a hot runner mold. Since the equipment is pre-heated the molten product can be easily poured into the mold, and the temperature can be easily controlled.

2.    Better Quality of Operations

Hot Runner System is not only better at increasing efficiency and the production rate, but even the quality of operations presented by hot runner is very high when compared to a cold runner. It is one of the key reasons, why a hot runner mold is preferred over cold runner. The hot runner is a worthy investment and will definitely fetch excellent results in the long run.

3.    Obeys Industry Standards

With the advancements in the technology, the competition for using hot runner molds is increasing day by day. Since various plastic injection molding companies are increasingly realizing the benefits and importance of hot runner injection mold, the industry has defined a set of standards while manufacturing such hot runners. In return, this set of industry standards ensures the best mold without any defects or flaws.

Whom to Contact For Plastic Product Development in the USA?

You will find numerous local, as well as international custom plastic product manufacturing companies over the web, but no one can stand up to the level of creativity, technical stability, and experience that GID possess. Based in California, they are a leading product development company that serves to help other companies, organizations and individuals to develop its ‘one of kind’ and innovative new products.

They provide fully managed, low cost & high quality plastic manufacturing services to their clients in the United States and worldwide. They are in fact a one stop solution to all your product development requirements. GID boasted with teams of product designers, qualified engineers and 3D CAD design experts, they are dedicated to help their clients to manufacture the finest product for their customers that can boost their brand.

Want to inquire about GID’s Plastic Product Manufacturing Service? Contact us @ https://www.gidcompany.com/contactus/