Characteristics of a Reliable Plastic Product Manufacturer in the USA

Characteristics of a Reliable Plastic Product Manufacturer in the USA

Finding and working with Reliable Plastic Product Manufacturer in USA ensures that the first impression of a product is the best it can be. A professionally developed plastic product can make an attractive display, as well as a product easy and safe to use. Working with a full-service product manufacturing company helps you develop high-quality plastic products that are durable, reusable, recyclable, and FDA-approved for use with foods (if you are planning to develop a plastic product such as a food container).

On the other hand, hiring an unprofessional manufacturer can lead to unfavorable consequences such as late deliveries, missed deadlines, sub-par quality or even unfortunate dilemmas at the manufacturing plant that can leave your company in a lurch if the manufacturer can’t or won’t make good on its promises. So for the safety of your idea and its future, it is advisable to contract a manufacturer having adequate experience and tools for bringing your idea to life.

Do you know what are the characteristics of a reliable plastic product manufacturer? Don’t know? Here are the top five characteristics to look for in a product manufacturing company before you hire them for any of their development services, and they are as follows:

In-House Team of Designers and Engineers

You may have your own team of professionals, but it’s best to work with a product manufacturer that has its own team of in-house product designers and engineers who can work with you to come up with a prototype for every part you need. These professionals have years of industry experience that helps them make correct decisions for you. Moreover, these professionals can recommend alternative manufacturing processes of development and offer design assistance so that you are provided with a premium quality product every time. Another advantage of working with a manufacturer having an in-house team of designers and engineers is their ability to solve the problems. They are amazing as trouble-shooters, reducing downtime and ensuring your manufacturing process won’t be delayed any longer than absolutely necessary.

A Variety of Manufacturing Techniques

Your company probably is in need of parts or components manufactured using an injection molding method; however, what if parts or components manufactured using other techniques is required? Is your company capable of manufacturing plastic products using other molding methods as well? In order to sustain the competition and to satisfy the customers coming from different sectors of the market, it is best to hire a new product development company having experience in more than one manufacturing technique.

Round The Clock Manufacturing Capability

It’s an active world where business and customers never sleep. The plastic product manufacturer you opt to hire should be able to routinely run three shifts in the event that you need a rush job or have an unexpected amount of order to fill. If your existing manufacturing partner works only one shift, what will they be able to do for you when you require more plastic parts in limited time?

Stellar Customer Service

Plastic product manufacturing isn’t an industry known for its exceptional post-development services; however, that doesn’t mean you have to face problems such as unanswered phone calls, lost emails, and messages or any other embarrassments that can slow down product manufacturing rate and generate problems through misunderstanding. Before you hire a development company, don’t forget to include a clause regarding customer service. Do they answer your call in a timely manner? Do they answer it right? Are they polite on the call? Were you able to talk to the right person? Were they pleasant and personable?

Multiple Facilities

Plastic product manufacturing is a risky job, and you cannot deny any possibilities of an industrial accident, a fire or any other errors that would need closing the facility; however, it can happen. This could be a costly affair for you and your business. If the plastic product manufacturer has an additional facility, they can continue to supply you with the parts or products you require for your business by using a secondary facility and working extra shifts.

If you find a plastic product manufacturer that fits all of the criteria above, then your project is in safe hand. You will always be served with the best practices and excellent support.

The GID Development Corporation is a leading Reliable Plastic Product Manufacturer in USA for all manufacturing needs with more than four decades of experience. For more details visit our official website www.GIDCompany.com or call Jim, President at the GID Company, today at 714-323-1052 for a free consultation.

How to Choose a plastic product manufacturer in the USA

How to Choose a plastic product manufacturer in the USA

Every industry, whether it is medical, automotive, aerospace, or marine, requires custom-made plastic products/parts for one or the other purposes. All these industries use plastic components or raw plastic resins in the manufacturing of new products of their choice. Therefore, to meet the increasing demand and to maintain a steady supply source, these industries need to cultivate a strong connection with an experienced plastic product manufacturer. A strong connection with a plastic product manufacturing company will help entrepreneurs secure high-quality plastic products in a timely and cost-effective manner.

Plastic Product Manufacturers USA

Amid thousands of product manufacturing companies in the United States, a plastic product manufacturer who can escort you at through every stage of product development and has in-depth industry knowledge is hard to find. The availability of so many options raises an obvious confusion for entrepreneurs who are not intimately familiar with the world of plastic manufacturing. To help you make an informed decision, the GID development company compiled a list of important factors to consider when choosing a plastic product manufacturing company in America, and they are as follows:

Does the company have the competency to handle the raw materials that you require?

There are many different types of plastic raw materials across the globe, and each type of plastic may vary in certain specifications, such as density and strength. Therefore, it is necessary that you choose the right kind of raw material depending on the characteristics of the products you want to develop. Hence, when you hire a manufacturing company, ensure that it possesses the competency in handling the raw plastic materials of your choice so that the final product developed is exactly what you need.

Does the company possess expertise in different manufacturing technologies?

Like raw materials, there are many different types of product manufacturing processes and technologies, but then, picking the right one is more important. Go for a plastic product manufacturing company that possesses proficiency in different manufacturing processes and uses advanced manufacturing technologies for the raw material that your business requires.

Does the company follow the prevailing industry standards or not?

When you hire a product manufacturing company, you need to make sure that it strictly obeys current industry standards. Are they following the ANSI standard, NISO standard, ASQ standard, the ISO standard, or any other recognized standard? There are many product manufacturing companies that make up their own specifications so their method becomes their default “Standard.” Be wary of such companies.

Is the company located within your state or country?

Location of the company is yet another deciding factor while choosing a plastic product manufacturer. Even in the era of rapid globalization, this may not be greatly important to your company, but a manufacturer who is nearby may reduce your delivery times and shipping expenses. Moreover, being in the same time zone permits easy communication and improved customer services.

Does the company offer additional services?

There are plenty of plastic manufacturing firms in the United States that offer services catering to comprehensive product design as well as development. However, a company offering additional services, such as concept validation, patent registration guidance, prototype creation, and prototype testing to name a few, is always rewarding. Such additional services may help your business grow.

Have specific questions about plastic product manufacturing? Are you looking for a plastic product manufacturer in the USA? Contact us for a free consultation with one of our engineers! We are offering a free 15-minute telephonic conference.

Dear Entrepreneurs, Do You Know To What Extent Your Product Manufacturing Process Is Digitized

Product Manufacturing process

Being an established product manufacturing company in USA, at the GID Development Corporation, we know it very well that the product design, product prototyping, and product development are in a stage of major transformation across the globe. A message from the market to accelerate the development process provokes product manufacturing companies to find advanced ways to improvise their manufacturing processes and produce technological capabilities to shorten the product development lifecycle.

Digitalization of product design and product development processes has helped manufacturers in reducing the development life significantly, eventually minimizing a product’s time to market. However, countless startups and small businesses still find it difficult to implement the digital manufacturing strategy. Here in this blog, we will discuss significant transformation stages that any product manufacturing company is looking for digitization goes through. The points covered here will help you determine to what extent is your organization’s product manufacturing process is digitized. What steps should be taken to elevate the transformation process and how digitizing can benefit you in the product development process.

Use of CAD tools

The use of 2D CAD tools for product design is quite common across most product manufacturing companies. Many industries such as civil, mechanical, and electrical frequently require 2D drawings to address various purposes. Shop floor requirements are often in terms of a 2D format, which provide flawless communication within the departments inside an organization and between the clients and the organization. However, considering the other technical advancements in the industry, 2D is looked upon as an initial step towards digitizing the product manufacturing process. 2D has its own limitations and does not convey the information to an individual who is less technical.

Transformation from 2D to 3D

The real digital transformation of a product manufacturing process comes with the adoption of 3D CAD tools. Undoubtedly, 3D printing is highly advantageous and brings countless benefits that help in reducing overall manufacturing time. It offers an in-depth insight on a product design and its workings, to demonstrate the product’s characteristics in a better way.

Across the globe, there are still some companies that use traditional 2D CAD tools to avoid spending extra cost and time in manufacturing 3D models from the past 2D drawings repository. However, the real advantage comes when we use both – the 2D and 3D tools.

Virtual Testing

Because of its amazing ability to predict design behavior right before the manufacturing process, most product design and development companies across the globe prefer to use the virtual testing to test a product design. With comprehensive 3D modeling capabilities, the next digitization phase is to implement virtual testing in the design process.

Before moving on to the bulk manufacturing process, a product’s behavior and its performance can be easily determined with the use of virtual simulation tools such as, computational fluid mechanics and finite element analysis. Moreover, virtual testing also reduces the number of prototyping trails, as initial design data is tested at the start point. This eventually helps a product manufacturing company to reduce product development cycle significantly.

Rapid Prototyping

Product prototype development is an ongoing trend within the industry of new product development, allowing product development companies to physically feel and test a concept before proceeding with the manufacturing process. Due to constant advancements in the world of 3D printing technologies and materials, the product development industry is about to witness a standard shift in a way products are being developed.

Before the bulk manufacturing process, the use of rapid prototyping allows the determination of necessary development processes and equipment as well as fixes flaws in the design to eradicate last minute manufacturing errors.

Owning to the fact the digitization reduces overall manufacturing time and eventually a product’s time to market, most product manufacturing companies across the globe are busy in digitizing their product manufacturing processes for all the engineering domains. Its adopters have admitted a notable growth in their operational efficiency, enabling the production of better and cost effective products.

Are you an entrepreneur or an innovator whose product development strategy still follows a traditional approach? If so, the time is now to adopt this trend, as getting it right is essentially the required to survive in a competitive scenario. For any assistance related to product design and development, contact us at www.GIDCompany.com.

Why Injection Molding Method is the Best Process for Plastic Product Manufacturing

Injection Molding - Product Design Company USA

According to Plastic product manufacturers across the globe, injection molding is the best and the most reliable method for plastic product manufacturing. It helps the product development company to develop new plastic products with 100% accuracy, obeying all the industry standards. When experienced professionals in a plastic product manufacturing company apply their knowledge in high quality injection molding process, business comes up with the best quality products that continue to move forward, yielding constant profit.

Plastic Injection Molding Method

Plastic product manufacturing is a vast industry, and the injection molding is considered as the simplest product manufacturing process. The method of injection molding begins with the plastic pellets that are prepared from a blend of inorganic polymers, along with additives to help the melting process. In a hopper, these small pellets are then mixed with thousands of other pellet particles. This first step initiates the voyage of creating products from a pellet, followed by the next step that is the preparation of plastic.

After several complicated stages, when the molten plastic is ejected into the mold, the pressure on the mold as well as on the liquid plastic is maintained until the subsequent condenses to a desired solid state. Cooling agents are used to boost the process of condensation. By the time the mold is condensed, a giant rotating screw (used for melting the pellets) comes to its original position, collecting the next batch of pellets from the hopper. Once the liquid plastic is condensed, the newly developed product is casted-out from the mold and forwarded for secondary processes such as decoration, sub-assembly, or delivery.

Rewards of Injection Molding Method

There are several plastic product manufacturing processes; however, injection molding is acclaimed as the best and an affordable manufacturing process. Here are the rewards a business can enjoy if it employs injection molding for manufacturing new plastic products, and they are as follows:

  1. It allows easy manufacturing of plastic products with intricate and complex shapes.
  2. It allows rapid development of new plastic products compared to other manufacturing methods.
  3. The mold used for manufacturing custom plastic products is made of metal; hence, it has a long life and can be used for manufacturing the same products in the future.
  4. You can easily manufacture products in different colors
  5. Low manufacturing cost; hence, either small or large, every business can afford it.
  6. Low manufacturing cost means, a low overall price for a newly developed product
  7. Low environmental waste.

If you are an entrepreneur, planning to develop products made from plastic for your targeted customers, then prefer the injection molding method because it enables instant manufacturing of custom plastic products in different colors and shapes. It not only helps in saving time and money but also allows the manufacturing of high-quality plastic products with 100% accuracy.

For more information on Plastic Product Manufacturing and Injection Molding Methods, feel free to contact GID, a product development company based in the USA, at 714-323-1052. To browse our new product design and development portfolio, please visit https://www.gidcompany.com/our-portfolio/.