Categories
Plastic Product Manufacturing

Plastic & Metal Product Manufacturing Processes

One important aspect that every industrial designer and mechanical engineer should consider is the selection of the right product manufacturing process. For product development, there are many manufacturing processes that engineers can utilize; however, choosing the right one can greatly affect the cost of manufacturing as well as the success of the final product. Here is a brief on some of the most common plastic product manufacturing and metal product manufacturing processes.

Plastic Product Manufacturing Processes

For the sake of this discussion, let us assume that you need to make at least 10,000 parts. For less quantity, rapid prototyping or 3D printing processes are more appropriate and economical.

Here are some plastic manufacturing processes that plastic product manufacturers commonly utilize to mass produce plastic parts and components.

  1. Injection Molding: Plastic injection molding is the most preferred process that produces parts and components with the lowest cost per part. The process is ideal for moderately-sized production runs. The production tooling cost is a bit of concern, especially if you do not have a definitive mold for the plastic part. Nevertheless, you can use aluminum molds until you get the definitive mold design. Once you have the definitive mold design, you can shift to stainless steel molds, which are durable and suitable for a high-volume production.
  2. CNC Machining: Computer numerical control machining or just CNC machining is the process in which computers play a big role in controlling the CNC machines like mills, plasma cutters, drills, etc. CNC machining is an ideal process to employ for small-sized production runs for small parts. The process allows precision and good surface finish too. The drawback of CNC machining is the high costs. Nevertheless, CNC machining offers automation, which eliminates manual labor and errors caused by manual laborers.
  3. Rotational Molding: Rotational molding is an appropriate plastic product manufacturing process to produce soft, rubbery parts. Both simple and complex parts can be produced using rotational molding. It also helps produce several pieces of a single part, which can then be assembled together. This eliminates overall fabrication costs. Rotational molding also eliminates significant wastage of material. The drawback of this process is it does not facilitate precision. And just like plastic injection molding, the production tooling cost is a concern.
  4. Thermoforming: Thermoforming is a suitable process to manufacture large plastic parts. The production tooling cost is lower than other plastic product manufacturing processes. The production time is also lower. The disadvantage of thermoforming is that it does not offer precision. Intricate shapes and good surface finish are also hard to achieve with thermoforming.

Metal Product Manufacturing Processes

Metal product manufacturing is more expensive than plastic product manufacturing because metals are more costly than plastic materials. It is possible to rapid prototype or 3D print some metal parts, but it will prove uneconomical.

Here are some metal manufacturing processes that product manufacturers commonly utilize to mass produce metal parts and components.

  1. CNC Machining: Aside from the plastic parts, with CNC machining, it is possible to produce metal parts. Thanks to computers, playing a role in controlling CNC machines, the process is appropriate for making complex parts. Precision is easy to achieve with CNC machining. The drawback of CNC machining is the high costs, even for producing small parts.
  2. Die Casting: Die casting is a suitable metal product manufacturing process to produce metal parts with high dimensional accuracy and smooth surface finish. The process facilitates rapid production rates. The per part cost is also lower than other metal manufacturing processes. The drawback, however, is the high production tooling cost – perhaps it has the highest tooling cost.
  3. Investment Casting: One of the oldest processes, investment casting is appropriate to manufacture complex parts with a very smooth surface. The process also offers exceptional dimensional accuracy. The drawback, aside from the cost, is the long production-cycle times. For high-volume manufacturing, the process could prove to be expensive and infeasible.
  4. Sand Casting: Sand casting is one of the most popular processes to produce small and complex metal parts. Instead of metal molds, this process utilizes sand molds. This substantially reduces the cost. With sand casting, it is possible to achieve high dimensional accuracy. The process is suitable for low to medium production runs, but for high volumes, it will prove to be infeasible.

Aside from these processes, there are many other plastic product manufacturing processes and metal product manufacturing processes. Choosing the right one will affect the cost of manufacturing and the success of the final product.

Looking for a good plastic product manufacturer in California? Look no further than GID Development Corporation. A product development company, based in California, GID Development Corporation provides exceptional product design, product prototyping, plastic product manufacturing, 3D printing and other services. With their experience and expertise in injection molding, CNC machining and other processes, the professional industrial and mechanical engineers at GID Development Corporation can help you develop exceptional new products.

Whether it is a complex electromechanical product or a simple medical device product, GID Development Corporation can “GET IT DONE!” To learn more, get in touch at https://www.gidcompany.com/.

Have any queries regarding plastic product manufacturing? Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST, for a FREE 15-minute telephonic conference. He will answer to various questions regarding plastic product manufacturing and rapid prototyping.

Categories
Product Design

The Importance of New Product Design – Manufacturing Cost Perspective

Introducing a new product into the market is a dream come true for every inventor. Introducing a new product, however, is not easy. While conceiving an idea and outlining it on a piece of paper might be simple, creating a new product from that idea is certainly a challenging task. New product development involves the creation of a constructive new product design, development of alpha and beta prototypes, testing of the prototypes, development of production tooling, mass-manufacturing of the new product, distribution of the new product, and many other crucial processes in between. Each new product development stage is vital, but in this blog, we will shed some light on new product design.

Like every other stage involved in new product development, the stage of new product design is very important. Because it comes in the early stages of new product development, understanding the product design stage demands a bit more attention. Besides, since it is one of the primary stages of new product development, the entire outcome depends on it; hence, more care is needed during this stage – the product design stage.

The success of any product heavily relies on its product design. Product design by definition can be said as, “a process of defining and creating constructive designs for a product, so as to ensure that the new product becomes successful in the market.” New product design addresses numerous things, however. For one, during the product design stage itself, the inventor can get a clear idea whether or not it is possible or feasible to create the new product. Another crucial thing the product design addresses to is the cost of manufacturing the conceived product. Most inventors, often overlook this “new product design and cost of manufacturing” aspect. In fact, some inventors do not even know what the effects of new product design are on the cost of manufacturing the final product.

Product design is not only defining and creating alluring designs for the new product, but it is also about crafting practical, functional, and cost-effective designs for the new product. Aspects such as, how many parts the new product will have, how compact or large the parts will be, what material(s) the parts will be made of, what process will be used in the production of those parts, and many others are also included in product design. After numerous brainstorming sessions, computer analysis results and mock-ups, a perfect new product design, or at least, a near-perfect new product design for a product is realized, which is beautiful, practical, functional, and most importantly, the one that facilitates economical mass-manufacturing.

Developing an efficient new product design is indeed an overwhelming task, and it might be impossible for inventors to develop such efficient designs on their own. Fortunately, there are professional product design companies, like the GID Development Corporation, that specifically deal with creating sensible new product designs and helping inventors develop successful new products at economical costs.

GID Development Corporation, an eminent new product design company in California, USA, has the experience, knowledge, tools and a team that help inventors with constructive product designs for their new product ideas. Utilizing cutting-edge technologies, like 3D EXPERIENCE Platform from Dassault Systèmes, which includes SOLIDWORKS, CATIA V6, and other apps, and their decades of experience, the veterans at GID Development Corporation create definitive product designs that are neat and functional as well as feasible and economical to mass-manufacture. Whether it is creating an efficient product design for electromechanical products, medical device products, products with imbedded software, products with electronics, or any other generic or special-purpose products, GID Development Corporation will “Get It Done!”

Some of the product design principles that GID Development Corporation follows include:

  1. Derive visually-appealing product design that is error-proof to assemble and easy to mass-manufacture with shortened product development cycle time
    • Determine and select cost-effective material(s) and production process
    • Attain a knowledge base of tooling requirements
    • Develop efficient production tooling
  2. Create a modular product design with minimized parts count
  3. Design parts with self-locating features
  4. Design parts with self-fastening features
  5. Emphasize “Top-Down” assemblies
  6. Design for a base part to locate other components
  7. Design for component symmetry for insertion

Adhering to all the above product design principles, and other ubiquitous as well as unique design principles, GID Development Corporation creates exceptional new product designs, which facilitate economical mass-manufacturing.

Along with new product design, GID Development Corporation also helps inventors with new product development, product prototype development, product prototype testing, product pre-tooling development, product mass-manufacturing, product branding, product distribution and many other product fulfillment services.

Learn more about new product design company in California, GID Development Corporation, by visiting https://www.gidcompany.com/.

Currently, GID Development Corporation is offering a free telephonic conference to help answer various product design and development-related questions that inventors may have. Anyone who is interested can just call Jim Grimes, one of the veterans at GID, at 714-323-1052 between 8:00 AM to 5:00 PM PST.

Categories
Product Manufacturing

6 Simple Steps to Find a Product Manufacturing Company in USA

As an entrepreneur, you know very well that in order to overcome the competition and to thrive in a competitive market, you have to be the best brand experience for your end-users. In the past few years, every industry is experiencing great waves of product manufacturing and marketing change. This leaves every business, small or large alike, with the task of finding the right product manufacturing company that can manufacture lucrative products for their potential customers in the most efficient and effective way possible.

Being an established product manufacturing company in the USA, GID has compiled a checklist for you to help you make the right decision when choosing a product development company.

Step 1: Know your bottom line

The first step is to clearly understand what your concept is and what you wish to develop for your customers. You need to carefully set your business goals, and then plan accordingly to achieve those goals. While at the same time, you should also know how you are going to measure your success. When you know what you need to achieve your objectives, you will be able to conclude whether a product manufacturing company fits the bill or not.

Step 2: Know your cost vs value

This is one of the most decisive factors when it comes to new product development. Pricing is certainly a deal maker or deal-breaker when it comes to hiring a manufacturing company. If you start to cut costs only for saving a few dollars, then you may not reap as much value in the long term when it comes to offering the products you planned for in step one.

Step 3: Identify a solid track record

This step includes a process of identifying a product manufacturing company’s industry presence and the type of projects it has executed until today. Such product development companies have some stellar ideas and new methodologies to consider and implement. The point here is how much a product development company understands your business and industry. Besides, have they effectively developed a similar solution for other clients? Ask the company for some references, client testimonials, and case studies to measure the results.

Step 4: Communicate and learn

There should be no communication gap between you and the manufacturing company you decide to hire, as flawless communication ensures exact product development with fewer hiccups. Persistent communication is necessary because it helps you understand what your product development company is, understanding and doing.

When you start a discussion with them, they should be listening to you carefully, they should be clear to explain what they would be doing, and they should explain how they would be doing it. Most importantly, if you ever get confused or lost in the part of the discussion, they should patiently make you understand the issue.

Step: 5 Know what you want to achieve, be realistic

Before you decide to modify your existing product or plan to develop a new product with the help of a product development company, invest some time and thought into your goals and expectations.

What are some goals you can reach?

  1. Generate more leads
  2. Increase sales
  3. Improve product or brand awareness
  4. Be “in touch” with your customer base

Step 6: Know your strategy

A good product manufacturing company should be offering you a clear, concise product development strategy. A good strategy will give your business a strong sense of authority, relevance, and trust. Ask your product development company about their approach towards product design, prototype development, and manufacturing. Ensure that the strategy you frame has the potential to fulfill your business objectives. The strategy should be outlined in such a way that you reach your deadline and stay within the budget.

Want to discuss your next project? Call Jim Grimes today at 714-323-1052 to discuss the feasibility of your concept, please visit www.GIDCompany.com.

Categories
Custom Product Manufacturer

Choosing a Custom Product Manufacturer in the United States

Someday, early in the morning you had your eureka moment. You know that the new product idea that just evoked your mind is worth development and will generate a huge profit for you. However, you don’t have a skilled workforce, adequate experience to initiate the project nor you have industry certified tools to embark the project. So, should you drop the idea of developing a revolutionary product? Absolutely not.

In the age of globalization, there are thousands of product manufacturing companies keen to help with custom product development. Here’s how to choose the right custom product manufacturer to get the job done in the most professional and efficient manner.

What to Look for When Hiring a Custom Product Manufacturer

  1. Hire a company whose primary business is product development
  2. Hire a company having a collection of technical and experienced professionals
  3. Hire a company familiar with the latest technologies
  4. Hire a company having its root deeply penetrated in the marketplace
  5. Hire a company having a team to offer a fresh point of view
  6. Hire a company having dedicated resources to bring significant specialized experience to any project
  7. Hire a company that knows and offers the right combination of services

According to an ancient quote, “If the only tool you have is a hammer, you will see every problem as a nail”. Therefore, find a full-service provider who fits your project requirements, and not one having limited resources and limited industry experience. You should strictly follow this quote while finding a product manufacturing company because, in the 21st century, injection molders, rapid prototypers (SLA service bureaus), board houses, and even plastic suppliers describe themselves as custom product manufacturers. As a responsible entrepreneur, you need to ensure that the product development company you hire is not limited to solutions based on their core business.

Contact the GID Development Corporation

For startups, small, and medium-sized businesses who want to establish their unique presence in the market, we help them with everything they are searching for. Hiring GID as a custom product development will allow you to take advantage of opportunities, which are not part of your core business and develop products that are not simply extensions of their existing product lines. At GID, we have dedicated resources to professionally execute all of the design and engineering jobs.

The GID Development Corporation is not an ordinary manufacturer, a molding shop, or a circuit board house. If you need the services of skilled product developers, we have the resources, the tools, and the experience to bring your ideas into reality. Contact us at www.GIDCompany.com.

Categories
Plastic Product Manufacturing

List of Plastic Manufacturing Processes by GID, a Plastic Product Manufacturer, to Help Entrepreneurs

When it comes to plastic product manufacturing, there are plenty of plastic molding techniques, enough to confuse a beginner and sometimes experienced entrepreneurs. Selecting the most suitable molding techniques is quite essential as it ensures the development of a final product that meets exact precision and industry standards. To help entrepreneurs, here is the list of the most commonly used molding techniques for manufacturing new plastic products strictly obeying industry standards.

  1. Injection Molding Technique

This is one of the most common plastic product manufacturing techniques used across the globe. There are several reasons why injection molding method is the best process for plastic product manufacturing. In this process, molten plastic is injected into a mold core and cavity. Once the plastic solidifies under pressure, it is removed from the mold cavity for further processing. It is the most convenient manufacturing process; hence, it is widely used in bulk manufacturing or for developing a product prototype. In 1930, the first injection molding machines came into existence. Injection Molding Technique can be used to develop different types of plastic products such as kitchen utensils, toys, bottle caps, mobile cases, and cell phone stands to name a few. If you still have any questions, feel free to contact plastic product manufacturer at www.gidcompany.com

  1. Blow Molding Technique

Blow Molding Technique is somewhat identical to injection molding. The only difference between both techniques is that in this process, molten plastic ejects out of a barrel vertically in a molten tube. The mold closes on it and forces it outward to conform to the inside shape of the mold. Once compacted, the hollow part is formed. Some of the best examples of blow molding techniques are tubes, bottles, and containers.

  1. Compression Molding Technique

In Compression Molding Technique, a batch of hard plastic is compressed between two heated mold halves. Instead of horizontal force used for injection and blow molding, in this technique, vertical force is used. The plastic parts formed are then air-cooled.

  1. Film Insert Molding Technique

Film Insert Molding Technique attaches an image underneath the surface of a molded part. A material as fabric or film is inserted into a mold. Plastic is then injected. Film Insert Molding Technique is an advanced method used to apply labels and graphics to plastic parts during the molding process.

  1. Gas Assist Molding Technique

Gas Assist Molding Technique is also known as Gas Injection Molding. It is usually used to manufacture plastic parts having hollow interiors. Partial shot of plastic is then followed by high-pressure gas to fill the mold cavity with plastic. It is also used to produce huge plastic parts with complex designs and outstanding cosmetic and surface finishes. Gas Assist Molding Technique is best for manufacturing large handles, equipment covers, doors, bezels, cabinets, and skins.

  1. Rotational Molding Technique

Rotational Molding Technique involves a heated hollow mold, which is filled with powdered plastic. It is them perpendicularly rotated causing the softened material to disperse and stick to the walls of the mold. The mold continuously rotates to ensure uniform thickness and avoid sagging or deformation during the cooling phase. In the 1940, this process was applied for the first time for manufacturing new plastic products. The Rotational Molding Technique has many advantages and can be used for manufacturing products such as furniture, toys, planters, footballs, road signs and bollards, storage tanks, road cones, pet houses, bins and refuse containers, doll parts, canoes, kayak hulls, rowing boats, helmets and playground slides.

  1. Structural Foam Molding Technique

Structural Foam Molding Technique is used for manufacturing plastic parts that need thicker walls than standard injection molding. In this manufacturing process, a small quantity of a chemical blow agent or nitrogen is added to the plastic material to make the walls thicker. This type of product manufacturing technique is used with any thermoplastic that can be injection molded.

  1. Thermoforming Technique

In Thermoforming Molding Technique, sheets of pre-extruded rigid plastics are horizontally heated and sucked down into hollow one-piece tools. Once condensed, it acquires the shape of the mold. This manufacturing method is used for developing heavy-gauge items such as plastic siding, aircraft wind screens, and hot tubs.

Plastic Product Manufacturing is a very technical process; therefore, it is recommended to contact an experienced Plastic Product Manufacturer such as the GID Development Corporation in California, USA. Here are some useful tips to find a top notch Plastic Product Manufacturing Company in the USA. For instant help, call the GID Development Corporation at 714-323-1052, as they are offering a free 15-minute consultation.

Categories
Plastic Product Manufacturing

How will you find a Top Notch Product Manufacturing Company in the USA?

Congratulations for having a million-dollar product idea. Your parents, friends, colleagues, neighbors and everyone else believe your product is going to change the world. However, you know the fact that just having a revolutionary product idea is not going to change the world unless it is transformed into a fully functional product. A real world question arises – How you will bring your idea to store shelves?

Many entrepreneurs and inventors lose hope and panic under these circumstances, and drop the plan of transforming their idea into a state-of-the-art product. However, all these heartbreaking problems can be solved with the help of an experienced product manufacturing company. Finding and hiring a custom product manufacturer is a challenging task, especially when dealing with companies overseas. Here are some tips to find the perfect product development company, and they are as follows:

Ask for recommendations – Ask your friends, colleagues, and everyone whom you know to refer a new product manufacturing company. Ensure your contacts have a fruitful relationship with the company to lend extra credibility to their recommendations.

What is the reputation of the company – Do not get enchanted immediately after seeing a company’s online profile and a huge warehouse, instead have a little patience. Visit the company and ask them to see a list of clients they have worked for in the past. If possible, contact the clients and ask about their experience. For in-depth understanding of a company’s manufacturing potential, you can also ask their clients to send you some samples of their work to see how it appears in person.

Make maximum use of the online platform – Use online platform to gain insight, compare price, and ask questions. Although, the internet is the best medium to collect useful information, there are chances of fraud and misinformation. So, prior to engaging with a company or hire their manufacturing services, it is recommended to double check the company’s existence and its reputation. Ask them a few questions related to your manufacturing requirements, and if they offer speedy responses, the company is good to hire.

Request a prototype – If you live in the United States, then it is recommended to prototype your concept in the U.S. before hiring any offshore product manufacturing company. Product prototype development may be a costlier affair in the USA, but it will help you save a lot of time and money in the end. At the completion of this step, you will have more control over your product. However, before prototyping, read these 5 important tips for successful product prototype development.

Manufacturing a fully functional product from scratch is a complicated task that requires a skilled workforce, latest manufacturing tools, and a zeal to overcome all the manufacturing challenges. It is a complicated task full of heartache, excitement, and headaches, but in the end, seeing your concept come to life is always going to be worth the effort.

The GID Development Corporation is a product design and development company based in America. If you require any sort of help, advice or prototyping assistance, then call GID at 714-323-1052 to talk to our prototyping experts. For a free analysis of your new product idea, contact us at https://www.gidcompany.com/contact-us.