Categories
Plastic Product Manufacturing

Plastic & Metal Product Manufacturing Processes

One important aspect that every industrial designer and mechanical engineer should consider is the selection of the right product manufacturing process. For product development, there are many manufacturing processes that engineers can utilize; however, choosing the right one can greatly affect the cost of manufacturing as well as the success of the final product. Here is a brief on some of the most common plastic product manufacturing and metal product manufacturing processes.

Plastic Product Manufacturing Processes

For the sake of this discussion, let us assume that you need to make at least 10,000 parts. For less quantity, rapid prototyping or 3D printing processes are more appropriate and economical.

Here are some plastic manufacturing processes that plastic product manufacturers commonly utilize to mass produce plastic parts and components.

  1. Injection Molding: Plastic injection molding is the most preferred process that produces parts and components with the lowest cost per part. The process is ideal for moderately-sized production runs. The production tooling cost is a bit of concern, especially if you do not have a definitive mold for the plastic part. Nevertheless, you can use aluminum molds until you get the definitive mold design. Once you have the definitive mold design, you can shift to stainless steel molds, which are durable and suitable for a high-volume production.
  2. CNC Machining: Computer numerical control machining or just CNC machining is the process in which computers play a big role in controlling the CNC machines like mills, plasma cutters, drills, etc. CNC machining is an ideal process to employ for small-sized production runs for small parts. The process allows precision and good surface finish too. The drawback of CNC machining is the high costs. Nevertheless, CNC machining offers automation, which eliminates manual labor and errors caused by manual laborers.
  3. Rotational Molding: Rotational molding is an appropriate plastic product manufacturing process to produce soft, rubbery parts. Both simple and complex parts can be produced using rotational molding. It also helps produce several pieces of a single part, which can then be assembled together. This eliminates overall fabrication costs. Rotational molding also eliminates significant wastage of material. The drawback of this process is it does not facilitate precision. And just like plastic injection molding, the production tooling cost is a concern.
  4. Thermoforming: Thermoforming is a suitable process to manufacture large plastic parts. The production tooling cost is lower than other plastic product manufacturing processes. The production time is also lower. The disadvantage of thermoforming is that it does not offer precision. Intricate shapes and good surface finish are also hard to achieve with thermoforming.

Metal Product Manufacturing Processes

Metal product manufacturing is more expensive than plastic product manufacturing because metals are more costly than plastic materials. It is possible to rapid prototype or 3D print some metal parts, but it will prove uneconomical.

Here are some metal manufacturing processes that product manufacturers commonly utilize to mass produce metal parts and components.

  1. CNC Machining: Aside from the plastic parts, with CNC machining, it is possible to produce metal parts. Thanks to computers, playing a role in controlling CNC machines, the process is appropriate for making complex parts. Precision is easy to achieve with CNC machining. The drawback of CNC machining is the high costs, even for producing small parts.
  2. Die Casting: Die casting is a suitable metal product manufacturing process to produce metal parts with high dimensional accuracy and smooth surface finish. The process facilitates rapid production rates. The per part cost is also lower than other metal manufacturing processes. The drawback, however, is the high production tooling cost – perhaps it has the highest tooling cost.
  3. Investment Casting: One of the oldest processes, investment casting is appropriate to manufacture complex parts with a very smooth surface. The process also offers exceptional dimensional accuracy. The drawback, aside from the cost, is the long production-cycle times. For high-volume manufacturing, the process could prove to be expensive and infeasible.
  4. Sand Casting: Sand casting is one of the most popular processes to produce small and complex metal parts. Instead of metal molds, this process utilizes sand molds. This substantially reduces the cost. With sand casting, it is possible to achieve high dimensional accuracy. The process is suitable for low to medium production runs, but for high volumes, it will prove to be infeasible.

Aside from these processes, there are many other plastic product manufacturing processes and metal product manufacturing processes. Choosing the right one will affect the cost of manufacturing and the success of the final product.

Looking for a good plastic product manufacturer in California? Look no further than GID Development Corporation. A product development company, based in California, GID Development Corporation provides exceptional product design, product prototyping, plastic product manufacturing, 3D printing and other services. With their experience and expertise in injection molding, CNC machining and other processes, the professional industrial and mechanical engineers at GID Development Corporation can help you develop exceptional new products.

Whether it is a complex electromechanical product or a simple medical device product, GID Development Corporation can “GET IT DONE!” To learn more, get in touch at https://www.gidcompany.com/.

Have any queries regarding plastic product manufacturing? Just call Jim Grimes at 714-323-1052 between 8:00 AM to 5:00 PM PST, for a FREE 15-minute telephonic conference. He will answer to various questions regarding plastic product manufacturing and rapid prototyping.

Categories
Product Design

The Importance of New Product Design – Manufacturing Cost Perspective

Introducing a new product into the market is a dream come true for every inventor. Introducing a new product, however, is not easy. While conceiving an idea and outlining it on a piece of paper might be simple, creating a new product from that idea is certainly a challenging task. New product development involves the creation of a constructive new product design, development of alpha and beta prototypes, testing of the prototypes, development of production tooling, mass-manufacturing of the new product, distribution of the new product, and many other crucial processes in between. Each new product development stage is vital, but in this blog, we will shed some light on new product design.

Like every other stage involved in new product development, the stage of new product design is very important. Because it comes in the early stages of new product development, understanding the product design stage demands a bit more attention. Besides, since it is one of the primary stages of new product development, the entire outcome depends on it; hence, more care is needed during this stage – the product design stage.

The success of any product heavily relies on its product design. Product design by definition can be said as, “a process of defining and creating constructive designs for a product, so as to ensure that the new product becomes successful in the market.” New product design addresses numerous things, however. For one, during the product design stage itself, the inventor can get a clear idea whether or not it is possible or feasible to create the new product. Another crucial thing the product design addresses to is the cost of manufacturing the conceived product. Most inventors, often overlook this “new product design and cost of manufacturing” aspect. In fact, some inventors do not even know what the effects of new product design are on the cost of manufacturing the final product.

Product design is not only defining and creating alluring designs for the new product, but it is also about crafting practical, functional, and cost-effective designs for the new product. Aspects such as, how many parts the new product will have, how compact or large the parts will be, what material(s) the parts will be made of, what process will be used in the production of those parts, and many others are also included in product design. After numerous brainstorming sessions, computer analysis results and mock-ups, a perfect new product design, or at least, a near-perfect new product design for a product is realized, which is beautiful, practical, functional, and most importantly, the one that facilitates economical mass-manufacturing.

Developing an efficient new product design is indeed an overwhelming task, and it might be impossible for inventors to develop such efficient designs on their own. Fortunately, there are professional product design companies, like the GID Development Corporation, that specifically deal with creating sensible new product designs and helping inventors develop successful new products at economical costs.

GID Development Corporation, an eminent new product design company in California, USA, has the experience, knowledge, tools and a team that help inventors with constructive product designs for their new product ideas. Utilizing cutting-edge technologies, like 3D EXPERIENCE Platform from Dassault Systèmes, which includes SOLIDWORKS, CATIA V6, and other apps, and their decades of experience, the veterans at GID Development Corporation create definitive product designs that are neat and functional as well as feasible and economical to mass-manufacture. Whether it is creating an efficient product design for electromechanical products, medical device products, products with imbedded software, products with electronics, or any other generic or special-purpose products, GID Development Corporation will “Get It Done!”

Some of the product design principles that GID Development Corporation follows include:

  1. Derive visually-appealing product design that is error-proof to assemble and easy to mass-manufacture with shortened product development cycle time
    • Determine and select cost-effective material(s) and production process
    • Attain a knowledge base of tooling requirements
    • Develop efficient production tooling
  2. Create a modular product design with minimized parts count
  3. Design parts with self-locating features
  4. Design parts with self-fastening features
  5. Emphasize “Top-Down” assemblies
  6. Design for a base part to locate other components
  7. Design for component symmetry for insertion

Adhering to all the above product design principles, and other ubiquitous as well as unique design principles, GID Development Corporation creates exceptional new product designs, which facilitate economical mass-manufacturing.

Along with new product design, GID Development Corporation also helps inventors with new product development, product prototype development, product prototype testing, product pre-tooling development, product mass-manufacturing, product branding, product distribution and many other product fulfillment services.

Learn more about new product design company in California, GID Development Corporation, by visiting https://www.gidcompany.com/.

Currently, GID Development Corporation is offering a free telephonic conference to help answer various product design and development-related questions that inventors may have. Anyone who is interested can just call Jim Grimes, one of the veterans at GID, at 714-323-1052 between 8:00 AM to 5:00 PM PST.

Categories
Custom Product Manufacturer

Choosing a Custom Product Manufacturer in the United States

Someday, early in the morning you had your eureka moment. You know that the new product idea that just evoked your mind is worth development and will generate a huge profit for you. However, you don’t have a skilled workforce, adequate experience to initiate the project nor you have industry certified tools to embark the project. So, should you drop the idea of developing a revolutionary product? Absolutely not.

In the age of globalization, there are thousands of product manufacturing companies keen to help with custom product development. Here’s how to choose the right custom product manufacturer to get the job done in the most professional and efficient manner.

What to Look for When Hiring a Custom Product Manufacturer

  1. Hire a company whose primary business is product development
  2. Hire a company having a collection of technical and experienced professionals
  3. Hire a company familiar with the latest technologies
  4. Hire a company having its root deeply penetrated in the marketplace
  5. Hire a company having a team to offer a fresh point of view
  6. Hire a company having dedicated resources to bring significant specialized experience to any project
  7. Hire a company that knows and offers the right combination of services

According to an ancient quote, “If the only tool you have is a hammer, you will see every problem as a nail”. Therefore, find a full-service provider who fits your project requirements, and not one having limited resources and limited industry experience. You should strictly follow this quote while finding a product manufacturing company because, in the 21st century, injection molders, rapid prototypers (SLA service bureaus), board houses, and even plastic suppliers describe themselves as custom product manufacturers. As a responsible entrepreneur, you need to ensure that the product development company you hire is not limited to solutions based on their core business.

Contact the GID Development Corporation

For startups, small, and medium-sized businesses who want to establish their unique presence in the market, we help them with everything they are searching for. Hiring GID as a custom product development will allow you to take advantage of opportunities, which are not part of your core business and develop products that are not simply extensions of their existing product lines. At GID, we have dedicated resources to professionally execute all of the design and engineering jobs.

The GID Development Corporation is not an ordinary manufacturer, a molding shop, or a circuit board house. If you need the services of skilled product developers, we have the resources, the tools, and the experience to bring your ideas into reality. Contact us at www.GIDCompany.com.

Categories
Plastic Product Manufacturing

How will you find a Top Notch Product Manufacturing Company in the USA?

Congratulations for having a million-dollar product idea. Your parents, friends, colleagues, neighbors and everyone else believe your product is going to change the world. However, you know the fact that just having a revolutionary product idea is not going to change the world unless it is transformed into a fully functional product. A real world question arises – How you will bring your idea to store shelves?

Many entrepreneurs and inventors lose hope and panic under these circumstances, and drop the plan of transforming their idea into a state-of-the-art product. However, all these heartbreaking problems can be solved with the help of an experienced product manufacturing company. Finding and hiring a custom product manufacturer is a challenging task, especially when dealing with companies overseas. Here are some tips to find the perfect product development company, and they are as follows:

Ask for recommendations – Ask your friends, colleagues, and everyone whom you know to refer a new product manufacturing company. Ensure your contacts have a fruitful relationship with the company to lend extra credibility to their recommendations.

What is the reputation of the company – Do not get enchanted immediately after seeing a company’s online profile and a huge warehouse, instead have a little patience. Visit the company and ask them to see a list of clients they have worked for in the past. If possible, contact the clients and ask about their experience. For in-depth understanding of a company’s manufacturing potential, you can also ask their clients to send you some samples of their work to see how it appears in person.

Make maximum use of the online platform – Use online platform to gain insight, compare price, and ask questions. Although, the internet is the best medium to collect useful information, there are chances of fraud and misinformation. So, prior to engaging with a company or hire their manufacturing services, it is recommended to double check the company’s existence and its reputation. Ask them a few questions related to your manufacturing requirements, and if they offer speedy responses, the company is good to hire.

Request a prototype – If you live in the United States, then it is recommended to prototype your concept in the U.S. before hiring any offshore product manufacturing company. Product prototype development may be a costlier affair in the USA, but it will help you save a lot of time and money in the end. At the completion of this step, you will have more control over your product. However, before prototyping, read these 5 important tips for successful product prototype development.

Manufacturing a fully functional product from scratch is a complicated task that requires a skilled workforce, latest manufacturing tools, and a zeal to overcome all the manufacturing challenges. It is a complicated task full of heartache, excitement, and headaches, but in the end, seeing your concept come to life is always going to be worth the effort.

The GID Development Corporation is a product design and development company based in America. If you require any sort of help, advice or prototyping assistance, then call GID at 714-323-1052 to talk to our prototyping experts. For a free analysis of your new product idea, contact us at https://www.gidcompany.com/contact-us.

Categories
Product Manufacturing

Top Five Methods by Leading Product Manufacturing Company for Long Term Success

Entrepreneurship is not everyone’s cup of tea; it’s an art and also a science. In the stance of cutthroat competition, it takes a lot to be a successful entrepreneur because there is no single, definite factor for success — it takes a great idea, a lucrative network of resources, a ton of hard work, and time to create an enduring, profitable business.

To overcome the competition in the market, you need to frequently make or break the logical foundation of your company. Without wasting more time, you need to conclude who your customers are, what their requirements are, what they expect from you, and how you are going to satisfy their expectations. Here is a list of five structured methods by a leading Product Manufacturing Company, GID, to achieve success as an entrepreneur.

Question Yourself – Before you start searching for answers, pen down all your questions related to your project. Questioning yourself will help you in exploring the possibilities for product development and marketing. For instance, if you are planning to manufacture a new product for your targeted customers, then ask yourself what exactly your customers require. Even if you already have an idea, you must know exactly what problem you are solving. If you are promoting your product, then ask why your customers would be interested in purchasing your product.

  1. What ingredients are required for a successful product?
  2. How can I make my product cost effective?
  3. How to engage targeted customers?

Research your subject – Once you are ready with the list of important questions, you must start finding as much information as you can on the subject. There are two main sources of gathering relative information – competitors and potential customers. Be honest and serious with whatever you do, pick some people from your targeted audiences, and find out what makes them tick. Your competitors and their products are the pool of the more valuable information for you. Try hard to find out what they are doing, how they are doing it, and most importantly, how you can make it better. You need to adopt a unique approach that distinguishes you from the competitors in the market.

Summarize a calculated business plan – Once you are done with the research work, it’s time to prepare a business plan on a broad scale. A business plan is essential because it formalizes the assumptions you hold. A powerful business plan helps you stay focused and move smoothly towards your predefined business objectives.

Experimenting with your business plan – This is one of the most important steps. To become a successful entrepreneur, it’s not enough to merely summarize a business plan; you have to put that business plan to the test. After you have developed a business plan about your business, say for instance “Women ages 20 to 34 will buy your product to have Y feature,” you need to test the notion. To test the business plan, you can conduct a simple survey, or develop a prototype and present it to a group of beta testers. You can run multiple campaigns to experiment with your business plan.

Review your data and form a conclusion – Experimenting with your business plan won’t mean anything unless you have a way to concretely and objectively measure its results. Methodically analyze qualitative data to form a solid conclusion about your business plan. One most important point to conclude is how much money you are going to spend on a specific project and how much profit it is going to generate.

As an entrepreneur, to get started with enough momentum, you are going to need a great idea. To transform that idea into a money-making product, you are going to need an experienced and affordable product development company in the USA.

The business landscape is constantly changing and evolving, adding new information to existing models. To know more about new product development for your business or to discuss the feasibility of your concept, feel free to contact the GID Development Corporation at https://www.gidcompany.com/

Categories
Custom Product Manufacturer

6 Tips by Custom Product Manufacturer, USA, to Transform Your Idea into Money Making Products

Transformation of great product ideas into useful products has made our life more comfortable and luxurious. It not only fuels the economy, but also wins the heart of people wherever it goes. We come across thousands stories featuring successful new product development yet those who fail are left behind alone in the dark to themselves to wonder, “What went wrong?” So, is there any way to help businesses avoid common pitfalls and succeed smoothly? In the industry of custom product development, success is all about the mindset. Instead of concentrating solely on the manufacturing of the new product, an entrepreneur needs to focus as a businessperson from the start.

In the last ten years, being a custom product manufacturer, GID has seen thousands of businesses transforming their original concept into innovative, useful and most importantly, moneymaking new products. In addition, with the rise of the world economy and amazing new resources available for developing, manufacturing, financing, advertising, selling and distributing products, the prospect for innovative product entrepreneurs has never been better than today.

As the need of every new product development is different, the journey of every entrepreneur is also unique. However, just like any other serious endeavor, the decisive steps are the first ones. Here are six tips to get you started on the path of success, and they are as follows:

  1. Treat Your Product Concept as a Business from the Start – When it comes to success in business, there is nothing like a short cut. Before you plan to bring your product in the market, open your mind, analyze your market, understand the market needs, your overall product manufacturing costs, product’s retail price, your profit margin, and competition in the respective market.
  1. Validate Your Market – It is one of the most significant steps in the process of custom product development; however, this factor is frequently overlooked. As inventive people, we are so enchanted and mesmerized by our concepts that we tend to put earmuffs and blinders on. For example, consider that you work for a huge firm like Kimberly Clark, and your task is to advise your boss as to which potential products will fetch the maximum ROI. The simplest, tested, and the most reliable way to learn what your targeted customers require, is to “ASK THEM (customers)”by conducting surveys and by organizing informal focus groups.
  1. Make it Simple – Most times, new product ideas include showy features from electronics to unnecessary whistles that drive up the overall manufacturing cost and the retail price. Manufacturing high-quality custom products with only required features with an appropriate price tag can generate more sales and more profit.
  1. Raise Smart Money – Use microloans, credit lines, crowd funding, and other online funding alternatives that suit your business. For your assistance, here are some names and they are, SoMoLend, Opportunity Fund, Accion USA, Kiva Step Ahead Loan Program, and Kabbage to get going. With little or more efforts, you will easily find a financier for your project.
  1. Develop a prototype of your Concept – Once you are ready with product design, don’t initiate the bulk manufacturing process. Instead, start with something basic like rapid prototyping of the concept that can be refined repeatedly. It does not need to be fancy or costly. The sole purpose of product prototype development is to test the functionalities and to conclude whether your idea is feasible or not.
  1. Business Planning will improve your chances of success – Most entrepreneurs overlook the importance of business planning; however, a strategically designed business plan can help you get to market faster. A business plan will help your products / services gain instant clarity, focus, and market trust. A single business plan can answer many questions at a time such as:
  • What am I manufacturing?
  • Who are my targeted end-users?
  • What is my commitment to my customers and to myself?
  • What are my goals, strategies, and action steps to accomplish these business goals?

In the journey of custom product manufacturing, there are many steps, but with the availability of new resources for product development, as an entrepreneur, you can transform your idea into something really big and conquer the market. You can contact GID, a product design and development company in California, USA, for more tips and for manufacturing new products.

GID, a custom product manufacturer, offers custom plastic and metal product manufacturing services that cover the end-to-end spectrum of the product and service life cycle, including product design to product prototyping to bulk manufacturing. We have different teams ranging from concept improvement to R&D and from product designers to engineers with an unparalleled ability to identify key levers for growth and productivity.

For more tips, you can read our informative blogs on new product development: https://www.gidcompany.com. To explore our potential as a custom product manufacturer, you can browse our portfolio at https://www.gidcompany.com/our-portfolio/.