Categories
Product Design

The Importance of New Product Design – Manufacturing Cost Perspective

Introducing a new product into the market is a dream come true for every inventor. Introducing a new product, however, is not easy. While conceiving an idea and outlining it on a piece of paper might be simple, creating a new product from that idea is certainly a challenging task. New product development involves the creation of a constructive new product design, development of alpha and beta prototypes, testing of the prototypes, development of production tooling, mass-manufacturing of the new product, distribution of the new product, and many other crucial processes in between. Each new product development stage is vital, but in this blog, we will shed some light on new product design.

Like every other stage involved in new product development, the stage of new product design is very important. Because it comes in the early stages of new product development, understanding the product design stage demands a bit more attention. Besides, since it is one of the primary stages of new product development, the entire outcome depends on it; hence, more care is needed during this stage – the product design stage.

The success of any product heavily relies on its product design. Product design by definition can be said as, “a process of defining and creating constructive designs for a product, so as to ensure that the new product becomes successful in the market.” New product design addresses numerous things, however. For one, during the product design stage itself, the inventor can get a clear idea whether or not it is possible or feasible to create the new product. Another crucial thing the product design addresses to is the cost of manufacturing the conceived product. Most inventors, often overlook this “new product design and cost of manufacturing” aspect. In fact, some inventors do not even know what the effects of new product design are on the cost of manufacturing the final product.

Product design is not only defining and creating alluring designs for the new product, but it is also about crafting practical, functional, and cost-effective designs for the new product. Aspects such as, how many parts the new product will have, how compact or large the parts will be, what material(s) the parts will be made of, what process will be used in the production of those parts, and many others are also included in product design. After numerous brainstorming sessions, computer analysis results and mock-ups, a perfect new product design, or at least, a near-perfect new product design for a product is realized, which is beautiful, practical, functional, and most importantly, the one that facilitates economical mass-manufacturing.

Developing an efficient new product design is indeed an overwhelming task, and it might be impossible for inventors to develop such efficient designs on their own. Fortunately, there are professional product design companies, like the GID Development Corporation, that specifically deal with creating sensible new product designs and helping inventors develop successful new products at economical costs.

GID Development Corporation, an eminent new product design company in California, USA, has the experience, knowledge, tools and a team that help inventors with constructive product designs for their new product ideas. Utilizing cutting-edge technologies, like 3D EXPERIENCE Platform from Dassault Systèmes, which includes SOLIDWORKS, CATIA V6, and other apps, and their decades of experience, the veterans at GID Development Corporation create definitive product designs that are neat and functional as well as feasible and economical to mass-manufacture. Whether it is creating an efficient product design for electromechanical products, medical device products, products with imbedded software, products with electronics, or any other generic or special-purpose products, GID Development Corporation will “Get It Done!”

Some of the product design principles that GID Development Corporation follows include:

  1. Derive visually-appealing product design that is error-proof to assemble and easy to mass-manufacture with shortened product development cycle time
    • Determine and select cost-effective material(s) and production process
    • Attain a knowledge base of tooling requirements
    • Develop efficient production tooling
  2. Create a modular product design with minimized parts count
  3. Design parts with self-locating features
  4. Design parts with self-fastening features
  5. Emphasize “Top-Down” assemblies
  6. Design for a base part to locate other components
  7. Design for component symmetry for insertion

Adhering to all the above product design principles, and other ubiquitous as well as unique design principles, GID Development Corporation creates exceptional new product designs, which facilitate economical mass-manufacturing.

Along with new product design, GID Development Corporation also helps inventors with new product development, product prototype development, product prototype testing, product pre-tooling development, product mass-manufacturing, product branding, product distribution and many other product fulfillment services.

Learn more about new product design company in California, GID Development Corporation, by visiting https://www.gidcompany.com/.

Currently, GID Development Corporation is offering a free telephonic conference to help answer various product design and development-related questions that inventors may have. Anyone who is interested can just call Jim Grimes, one of the veterans at GID, at 714-323-1052 between 8:00 AM to 5:00 PM PST.

Categories
Product Manufacturing

Dear Entrepreneurs, Do You Know To What Extent Your Product Manufacturing Process Is Digitized

Being an established product manufacturing company in USA, at the GID Development Corporation, we know it very well that the product design, product prototyping, and product development are in a stage of major transformation across the globe. A message from the market to accelerate the development process provokes product manufacturing companies to find advanced ways to improvise their manufacturing processes and produce technological capabilities to shorten the product development lifecycle.

Digitalization of product design and product development processes has helped manufacturers in reducing the development life significantly, eventually minimizing a product’s time to market. However, countless startups and small businesses still find it difficult to implement the digital manufacturing strategy. Here in this blog, we will discuss significant transformation stages that any product manufacturing company is looking for digitization goes through. The points covered here will help you determine to what extent is your organization’s product manufacturing process is digitized. What steps should be taken to elevate the transformation process and how digitizing can benefit you in the product development process.

Use of CAD tools

The use of 2D CAD tools for product design is quite common across most product manufacturing companies. Many industries such as civil, mechanical, and electrical frequently require 2D drawings to address various purposes. Shop floor requirements are often in terms of a 2D format, which provide flawless communication within the departments inside an organization and between the clients and the organization. However, considering the other technical advancements in the industry, 2D is looked upon as an initial step towards digitizing the product manufacturing process. 2D has its own limitations and does not convey the information to an individual who is less technical.

Transformation from 2D to 3D

The real digital transformation of a product manufacturing process comes with the adoption of 3D CAD tools. Undoubtedly, 3D printing is highly advantageous and brings countless benefits that help in reducing overall manufacturing time. It offers an in-depth insight on a product design and its workings, to demonstrate the product’s characteristics in a better way.

Across the globe, there are still some companies that use traditional 2D CAD tools to avoid spending extra cost and time in manufacturing 3D models from the past 2D drawings repository. However, the real advantage comes when we use both – the 2D and 3D tools.

Virtual Testing

Because of its amazing ability to predict design behavior right before the manufacturing process, most product design and development companies across the globe prefer to use the virtual testing to test a product design. With comprehensive 3D modeling capabilities, the next digitization phase is to implement virtual testing in the design process.

Before moving on to the bulk manufacturing process, a product’s behavior and its performance can be easily determined with the use of virtual simulation tools such as, computational fluid mechanics and finite element analysis. Moreover, virtual testing also reduces the number of prototyping trails, as initial design data is tested at the start point. This eventually helps a product manufacturing company to reduce product development cycle significantly.

Rapid Prototyping

Product prototype development is an ongoing trend within the industry of new product development, allowing product development companies to physically feel and test a concept before proceeding with the manufacturing process. Due to constant advancements in the world of 3D printing technologies and materials, the product development industry is about to witness a standard shift in a way products are being developed.

Before the bulk manufacturing process, the use of rapid prototyping allows the determination of necessary development processes and equipment as well as fixes flaws in the design to eradicate last minute manufacturing errors.

Owning to the fact the digitization reduces overall manufacturing time and eventually a product’s time to market, most product manufacturing companies across the globe are busy in digitizing their product manufacturing processes for all the engineering domains. Its adopters have admitted a notable growth in their operational efficiency, enabling the production of better and cost effective products.

Are you an entrepreneur or an innovator whose product development strategy still follows a traditional approach? If so, the time is now to adopt this trend, as getting it right is essentially the required to survive in a competitive scenario. For any assistance related to product design and development, contact us at www.GIDCompany.com.

Categories
Custom Product Manufacturer

6 Tips by Custom Product Manufacturer, USA, to Transform Your Idea into Money Making Products

Transformation of great product ideas into useful products has made our life more comfortable and luxurious. It not only fuels the economy, but also wins the heart of people wherever it goes. We come across thousands stories featuring successful new product development yet those who fail are left behind alone in the dark to themselves to wonder, “What went wrong?” So, is there any way to help businesses avoid common pitfalls and succeed smoothly? In the industry of custom product development, success is all about the mindset. Instead of concentrating solely on the manufacturing of the new product, an entrepreneur needs to focus as a businessperson from the start.

In the last ten years, being a custom product manufacturer, GID has seen thousands of businesses transforming their original concept into innovative, useful and most importantly, moneymaking new products. In addition, with the rise of the world economy and amazing new resources available for developing, manufacturing, financing, advertising, selling and distributing products, the prospect for innovative product entrepreneurs has never been better than today.

As the need of every new product development is different, the journey of every entrepreneur is also unique. However, just like any other serious endeavor, the decisive steps are the first ones. Here are six tips to get you started on the path of success, and they are as follows:

  1. Treat Your Product Concept as a Business from the Start – When it comes to success in business, there is nothing like a short cut. Before you plan to bring your product in the market, open your mind, analyze your market, understand the market needs, your overall product manufacturing costs, product’s retail price, your profit margin, and competition in the respective market.
  1. Validate Your Market – It is one of the most significant steps in the process of custom product development; however, this factor is frequently overlooked. As inventive people, we are so enchanted and mesmerized by our concepts that we tend to put earmuffs and blinders on. For example, consider that you work for a huge firm like Kimberly Clark, and your task is to advise your boss as to which potential products will fetch the maximum ROI. The simplest, tested, and the most reliable way to learn what your targeted customers require, is to “ASK THEM (customers)”by conducting surveys and by organizing informal focus groups.
  1. Make it Simple – Most times, new product ideas include showy features from electronics to unnecessary whistles that drive up the overall manufacturing cost and the retail price. Manufacturing high-quality custom products with only required features with an appropriate price tag can generate more sales and more profit.
  1. Raise Smart Money – Use microloans, credit lines, crowd funding, and other online funding alternatives that suit your business. For your assistance, here are some names and they are, SoMoLend, Opportunity Fund, Accion USA, Kiva Step Ahead Loan Program, and Kabbage to get going. With little or more efforts, you will easily find a financier for your project.
  1. Develop a prototype of your Concept – Once you are ready with product design, don’t initiate the bulk manufacturing process. Instead, start with something basic like rapid prototyping of the concept that can be refined repeatedly. It does not need to be fancy or costly. The sole purpose of product prototype development is to test the functionalities and to conclude whether your idea is feasible or not.
  1. Business Planning will improve your chances of success – Most entrepreneurs overlook the importance of business planning; however, a strategically designed business plan can help you get to market faster. A business plan will help your products / services gain instant clarity, focus, and market trust. A single business plan can answer many questions at a time such as:
  • What am I manufacturing?
  • Who are my targeted end-users?
  • What is my commitment to my customers and to myself?
  • What are my goals, strategies, and action steps to accomplish these business goals?

In the journey of custom product manufacturing, there are many steps, but with the availability of new resources for product development, as an entrepreneur, you can transform your idea into something really big and conquer the market. You can contact GID, a product design and development company in California, USA, for more tips and for manufacturing new products.

GID, a custom product manufacturer, offers custom plastic and metal product manufacturing services that cover the end-to-end spectrum of the product and service life cycle, including product design to product prototyping to bulk manufacturing. We have different teams ranging from concept improvement to R&D and from product designers to engineers with an unparalleled ability to identify key levers for growth and productivity.

For more tips, you can read our informative blogs on new product development: https://www.gidcompany.com. To explore our potential as a custom product manufacturer, you can browse our portfolio at https://www.gidcompany.com/our-portfolio/.

Categories
Product Design Product Manufacturing

8 Steps to Take You From Product Design to Manufacturing

Every business around the globe operates to earn the profit by selling their products or services. The quality of product or service offered by them is directly proportional to their success. Thus, companies undertake extensive research and development work when they introduce any new offering in the market. Most entrepreneurs engage in research and development for a new product that they want to introduce to the market. However, product idea and product design are the most important aspects of new product development.

Product ideas can be worth their weight in gold, but unless you have the potential to transform that idea into a fully functional product, it is nothing more than just an idea. Being a product design and manufacturing company, we understand that not every business owner is technically sound and possess the ability to create a functional product on their own. Therefore, instead of getting stuck somewhere in the middle of the manufacturing process, it is advisable to hire a product design company to do the job professionally.

Hiring an external product design company is extremely beneficial, but if you still want to do the job by your own, then follow these steps to bring a product idea to life.

Step 1 – Product Idea

This step comprises of basic drawing revolving your product idea. Therefore, always ask yourself – what would be your product, for whom you are developing a product, what would be the features of your product, and how to make it user-friendly?

Step 2 – In-depth Research

Even though you might have a unique product idea, but make a research about whether your targeted market is ready for it or not. It is necessary to study the existing market trends and requirements. Therefore, you need to conclude what is currently ruling in the market and is there anything identical to your product concept. If you find something identical, then how is your product going to be better?

Step 3 – Product Design and Development

Make the use of information that you have collected from your survey/study. Based on the collected information, start creating product designs. But wait, when you are outlining the design of your product, you need to ask yourself the following questions:

  1. What is the job of my product?
  2. Will the product be reliable?
  3. Will my product be able to survive the rough use?
  4. Can the product be manufactured at a cost effective price?
  5. What will be the quality of my product?
  6. What raw material is best for development?

Step 4 – Research and Development of the Final Design

This is the final step to your product designing with dimensions and raw-material selection; therefore, before you move on to prototyping stage or manufacturing phase, make sure you have a complete sketch to work from.

Step 5 – CAD

With the help of 3D modelling software (CAD – Computer Aided Design), you will develop a computerized 3D model of your absolute product design. These 3D models will often show up problematic areas where the theoretical stresses and strains on the product to be developed will be exposed. If any problem persists, it is a best phase of product development to handle the design errors and go back to step 4.

Step 6 – Prototype Development

Once you get the green signal from the previous step, it is the time to create a fully functional prototype of your product design using computer aided engineering systems. A physical model of your design is the best option for testing product features.

Step 7 – Prototype Testing and Feedback

Test your product prototype with family, friends, and potential financiers. You must be fair with your decisions while testing the prototype and listen to the feedback you get back from other people. Check, whether every part is functioning properly or not. If your prototype is not perfect, then move back to 3rd step and start on your product designs.

Step 8 – Product Manufacturing

Once you are satisfied with the performance of your product prototype, you can proceed to the manufacturing stage. Product manufacturing expenses entirely depend on the density of your product, especially, if there are numerous parts, material selection, high batch product or low batch numbers. Being a smart business owner, you need to consider these factors to make sure you manufacture a healthy product for handsome profit.

Follow these steps to take your product idea to manufacturing. Engineering plays a crucial role in custom product development, but marketing, sales, and manufacturing are crucial, too. A successful new product comes from the harmonic combination of insights from all areas.

To know more about product design and development service in California, please visit: www.gidcompany.com