Dear Entrepreneurs, Do You Know To What Extent Your Product Manufacturing Process Is Digitized

Product Manufacturing process

Being an established product manufacturing company in USA, at the GID Development Corporation, we know it very well that the product design, product prototyping, and product development are in a stage of major transformation across the globe. A message from the market to accelerate the development process provokes product manufacturing companies to find advanced ways to improvise their manufacturing processes and produce technological capabilities to shorten the product development lifecycle.

Digitalization of product design and product development processes has helped manufacturers in reducing the development life significantly, eventually minimizing a product’s time to market. However, countless startups and small businesses still find it difficult to implement the digital manufacturing strategy. Here in this blog, we will discuss significant transformation stages that any product manufacturing company is looking for digitization goes through. The points covered here will help you determine to what extent is your organization’s product manufacturing process is digitized. What steps should be taken to elevate the transformation process and how digitizing can benefit you in the product development process.

Use of CAD tools

The use of 2D CAD tools for product design is quite common across most product manufacturing companies. Many industries such as civil, mechanical, and electrical frequently require 2D drawings to address various purposes. Shop floor requirements are often in terms of a 2D format, which provide flawless communication within the departments inside an organization and between the clients and the organization. However, considering the other technical advancements in the industry, 2D is looked upon as an initial step towards digitizing the product manufacturing process. 2D has its own limitations and does not convey the information to an individual who is less technical.

Transformation from 2D to 3D

The real digital transformation of a product manufacturing process comes with the adoption of 3D CAD tools. Undoubtedly, 3D printing is highly advantageous and brings countless benefits that help in reducing overall manufacturing time. It offers an in-depth insight on a product design and its workings, to demonstrate the product’s characteristics in a better way.

Across the globe, there are still some companies that use traditional 2D CAD tools to avoid spending extra cost and time in manufacturing 3D models from the past 2D drawings repository. However, the real advantage comes when we use both – the 2D and 3D tools.

Virtual Testing

Because of its amazing ability to predict design behavior right before the manufacturing process, most product design and development companies across the globe prefer to use the virtual testing to test a product design. With comprehensive 3D modeling capabilities, the next digitization phase is to implement virtual testing in the design process.

Before moving on to the bulk manufacturing process, a product’s behavior and its performance can be easily determined with the use of virtual simulation tools such as, computational fluid mechanics and finite element analysis. Moreover, virtual testing also reduces the number of prototyping trails, as initial design data is tested at the start point. This eventually helps a product manufacturing company to reduce product development cycle significantly.

Rapid Prototyping

Product prototype development is an ongoing trend within the industry of new product development, allowing product development companies to physically feel and test a concept before proceeding with the manufacturing process. Due to constant advancements in the world of 3D printing technologies and materials, the product development industry is about to witness a standard shift in a way products are being developed.

Before the bulk manufacturing process, the use of rapid prototyping allows the determination of necessary development processes and equipment as well as fixes flaws in the design to eradicate last minute manufacturing errors.

Owning to the fact the digitization reduces overall manufacturing time and eventually a product’s time to market, most product manufacturing companies across the globe are busy in digitizing their product manufacturing processes for all the engineering domains. Its adopters have admitted a notable growth in their operational efficiency, enabling the production of better and cost effective products.

Are you an entrepreneur or an innovator whose product development strategy still follows a traditional approach? If so, the time is now to adopt this trend, as getting it right is essentially the required to survive in a competitive scenario. For any assistance related to product design and development, contact us at www.GIDCompany.com.

5 Reasons Why 3D Printing is Used in New Product Development

5 Reasons Why 3D Printing is Used in New Product Development

Whether we are manufacturing a spaceship, a paper clip or anything related to the automobile industry, we are all searching to make something efficient, i.e. faster, better and cheaper. Any innovator or entrepreneur who has tried to accomplish these traits in a single project has realized the challenges of meeting these criteria. Fortunately, due to a remarkable growth in the 3D printing technology over the past decade, triumphing these goals is now a very real possibility.

We are the GID Development Corporation – an American product development company with more than four decades of experience. Here, we explain the top five reasons why 3D printing is widely used in new product development.

  1. Product Designers can Easily Prototype More Iterations Without Exceeding the Timeline or Budget

CAD (Computer Aided Design) software ascended as a useful tool for transforming a concept into a product. This CAD software made it easy for product designers to test their design to a certain extent. However, as tried and tested as the product design software may be, there comes a stage when it’s just easier and quicker to examine the design in real life conditions to receive the useful feedbacks.

3D printing is one of the best solutions, but on the condition that a product designer is not controlled by order approvals and lengthy lead times for product prototypes. Waiting for a product prototype to arrive chokes the creativity of a product designer before moving ahead with the product design. Well, in such a critical scenario, having an in-house access to a 3D printing keeps the product designers’ creativity rolling by offering them more iterations to test in a lesser time frame. With the use of 3D printing, instead of waiting for a design to finish for prototype, product designers can prototype earlier in the design cycle and pinpoint necessary modifications that are needed to be made.

Furthermore, 3D printing also facilitates product designers to split the model into a certain section and just print that portion to prototype and test. Use of 3D printing reduces the print time, decreases the time it requires to get reviews and reduces the overall cost of product prototype development.

  1. Better Collaboration Resulting in Improved Design and Manufacturability

3D printed parts can be used to test and validate a product design, and they can also be used to communicate the design intent to the marketing department, manufacturers and suppliers. As the sales and marketing team can physically see the design ahead of time, they get sufficient time to summarize a potent marketing plan to support the product and to overcome the prevailing competition. Moreover, by sharing a model with your product development company and suppliers will help them determine whether the product can be manufactured within the fixed budget or not. 3D printing helps you identify issues that could hinder the manufacturing process.

You can offer your manufacturers and suppliers an accurate representation of the end product that could help them avert any miscommunication when interpreting the CAD models.

  1. Field Testing Prototypes That Resemble The Final Product Provide Insight Into Potential Design Flaws

With the advancement in the 3D printing technology, the availability of the material choices for 3D printing has come a long way, including a wide variety of material such as, urethane rubbers, water-clear acrylics and full color palettes. In some cases, the actual raw material such as polycarbonate, ABS, and nylon to name a few are used to 3D print. Whereas, in other cases, it can be employed to produce blow molds, injection molds, and patterns for silicone molding.

This allows the development of a product prototype in a material that is actually not available for 3D printing. Field testing a product prototype similar to a manufactured part will generate useful data and could help duck expensive mistakes and modifications later in the product development lifecycle.

  1. Seeing Is Believing

As 3D printing allows the development of product prototype using the actual raw material, targeted customers could test the product without knowing they are holding a prototype. Something that looks and feels like a finished product helps confirm the goals set for the product have been reached. It is advantageous in both the ways; first, it helps you build faith in the product within your organization; and second, it helps you find stakeholders for your project.

  1. Improved Customer Satisfaction

Plenty of design iterations and the succeeding testing of a new product help to make sure you are offering the end-users the best product against their investment. 3D printed product prototypes lead to a successful finished product because vital decisions about the function and feel of the product were made early on in the design process.

About The GID Development Corporation

The GID Development Corporation is a custom product design and manufacturing company based in California. With more than four decades of industry experience, GID specializes in manufacturing new / custom products for different industries, including aerospace, automotive, healthcare, and lifestyle to name a few.

If you have a revolutionary, million-dollar idea that can steer the market in your favor, then come to us. We can help you bring your idea to life in the most lucrative manner.

Rotational Molding, its Advantages and why it is Best for Manufacturing New Plastic Products

Rotational Molding

Also known as Rotomolding or Rotocast, Rotational Molding is a thermoplastic process for manufacturing hollow plastic products and parts. It is an extremely specialized and unique plastic product manufacturing process in which powder or liquid resin is placed into a hollow mold and then that mold is bi-axially rotated over and over until the resin melts and coats the inner wall of the mold cavity. In the next step, the tool is cooled and the part is extracted from the mold.

What is Rotational Molding?

When it comes to plastic product manufacturing, there are many great manufacturing processes (such as injection molding) that help in the development of highly precise finished products. However, every process has its own limitations. Rotational Molding is a specialized technique that is used to create a hollow plastic product with high precision. In this process, heat is used to melt and fuse the plastic resin in a closed mold. Unlike other manufacturing processes, no pressure is involved while developing a new product.

Mainly, the Plastic Rotational Molding can be classified into four different stages, i.e. loading the resin in the mold, heating and fusing the resin, cooling and finally extracting the product from the mold. Once the powered or liquid resin is placed in the mold, the charged mold is then positioned into an oven and rotated upon a rotating two axis arm at a slow speed. As the mold containing resin is constantly heated¸ the resin adheres to the mold’s inner wall until it is completely fused. To ensure the gradual lowering of the temperature, the mold is then cooled with the help of water spray or air or a combination of both while still rotating. Once cooled, the mold is opened, the final part is extracted, and the mold is filled with the resin for the next production cycle.

With the advancement in the manufacturing technology, a wide variety of materials such as, polyethylene, plastisols, nylon, fluoropolymers, polycarbonate, polypropylene, polyurethane, and elastomers can be used to produce plastic products using rotational molding. It is one of the most economical plastic product manufacturing processes, and more importantly, products and parts can be developed in a variety of sizes and shapes that would be impossible to produce by any other process.

Why Use Plastic Rotational Molding for Manufacturing New Plastic Products?

There are plenty of manufacturing processes; however, Rotational Molding offers a unique set of rewards. Rotational molding is a plastic product manufacturing process that is widely used to develop highly durable and long-lasting plastic products and parts. This manufacturing process offers the freedom to use the raw material of your choice; however, polyethylene is the most commonly used material. Ease of use is another advantage of this process. This process requires a mold, which can be built using different methods such as, casting, machining or fabricating a mold.

Advantages of Rotational Molding

Rotational Molding is a unique manufacturing process. It is a plastic product manufacturing method, in which the heating, melting, shaping, and cooling all occur after the resin is placed in the mold; hence, it can be easily controlled. Rotational Molding can be used to produce small to large, simple to complex parts in a very less time.

  1. It is an affordable manufacturing process
  2. It requires low initial tooling costs
  3. It can help you manufacture large products and parts economically
  4. It can help you develop durable, long-lasting products and parts
  5. It can help you develop plastic products or parts within the deadlines
  6. It offers design flexibility
  7. It ensures stress-free manufacturing of plastic products or parts
  8. It facilitates easy prototyping
  9. It allows raw material of your choice

The GID Development Corporation is an American Plastic Product Manufacturing Company that employs rotational molding and injection molding with specialized experience in manufacturing large, complex plastic products. The Rotational Molding experts at the GID Company can help you determine if the rotational molding process is right to produce your part or project.

Professional Prototype Development Services in the USA

Professional Prototype Development Services

At The GID Development Corporation, we offer product prototype development services at its best with high accuracy and precision. We understand the importance of product prototype development in the process of new product development; hence, to attend the highest level of perfection, we use all the latest technologies and techniques to convert an idea into a fully functional prototype.

As an established and experienced product design and product development company in USA, the GID Development Corporation is dedicated to offering entrepreneurs and innovators with a single source for custom manufactured parts and products. With a focus on delivering value to our clients, we endeavor to modernize the product development process by offering the revolutionary rapid prototyping and product design service options all at one place. Our product designers and engineers are highly skilled and aim to deliver prototyping solutions that best-fit budget, time constraints, and manufacturing requirements.

Rapid Prototyping is one of the crucial steps in the custom product development; hence, it should be done right. Developing a product prototype on your own or with the help of a prototyping company will help you test your concept before you proceed to bulk manufacturing phase. Moreover, prototyping makes your concept a physical reality. A fully functional product prototype not only lets you test the functionalities, but also helps you impress your financiers and potential customers.

As an American product prototyping company, we are well aware of each-and-every traits of rapid prototyping. The GID Development Corporation offers multi-faceted rapid prototyping services, including selective laser sintering (SLS), stereo lithography (SLA), high-speed CNC machining and professional prototype model making. By applying the most advanced prototyping technology, our team of highly qualified engineers and designers is capable of meeting the most stringent requirements in terms of time, cost and precision in the development of product prototypes.

With more than four decades of industry experience, GID is the best choice that can help you to carry out rapid prototyping in the most professional manner. Our product designers can convert your concept into a working prototype that will help you to understand how your product will perform before starting the manufacturing process. Here at GID, you can get professional prototyping services, which help you get more accurate and a relevant product that fits business needs. We specialize in creating a prototype out of a wide variety of materials such as plastic, rubber, wood, electronics, fabrics, glass, metal, silicon and other available materials. For more information, contact us at GID Company.