Choosing a Custom Product Manufacturer in the United States

Choosing a Custom Product Manufacturer in the United States

Someday, early in the morning you had your eureka moment. You know that the new product idea that just evoked your mind is worth development and will generate a huge profit for you. However, you don’t have a skilled workforce, adequate experience to initiate the project nor you have industry certified tools to embark the project. So, should you drop the idea of developing a revolutionary product? Absolutely not. Go for choosing a Custom Product Manufacturer in the United States.

In the age of globalization, there are thousands of product manufacturing companies keen to help with custom product development. Here’s how to choose the right custom product manufacturer to get the job done in the most professional and efficient manner.

What to Look for When Hiring a Custom Product Manufacturer

  1. Hire a company whose primary business is product development
  2. Hire a company having a collection of technical and experienced professionals
  3. Hire a company familiar with the latest technologies
  4. Hire a company having its root deeply penetrated in the marketplace
  5. Hire a company having a team to offer a fresh point of view
  6. Hire a company having dedicated resources to bring significant specialized experience to any project
  7. Hire a company that knows and offers the right combination of services

According to an ancient quote, “If the only tool you have is a hammer, you will see every problem as a nail”. Therefore, find a full-service provider who fits your project requirements, and not one having limited resources and limited industry experience. You should strictly follow this quote while finding a product manufacturing company because, in the 21st century, injection molders, rapid prototypers (SLA service bureaus), board houses, and even plastic suppliers describe themselves as custom product manufacturers. As a responsible entrepreneur, you need to ensure that the product development company you hire is not limited to solutions based on their core business.

Contact the GID Development Corporation

For startups, small, and medium-sized businesses who want to establish their unique presence in the market, we help them with everything they are searching for. Hiring GID as a custom product development will allow you to take advantage of opportunities, which are not part of your core business and develop products that are not simply extensions of their existing product lines. At GID, we have dedicated resources to professionally execute all of the design and engineering jobs.

The GID Development Corporation is not an ordinary manufacturer, a molding shop, or a circuit board house. If you need the services of skilled product developers, we have the resources, the tools, and the experience to bring your ideas into reality.

How to Choose a plastic product manufacturer in the USA

How to Choose a plastic product manufacturer in the USA

Every industry, whether it is medical, automotive, aerospace, or marine, requires custom-made plastic products/parts for one or the other purposes. All these industries use plastic components or raw plastic resins in the manufacturing of new products of their choice. Therefore, to meet the increasing demand and to maintain a steady supply source, these industries need to cultivate a strong connection with an experienced plastic product manufacturer. A strong connection with a plastic product manufacturing company will help entrepreneurs secure high-quality plastic products in a timely and cost-effective manner.

Plastic Product Manufacturers USA

Amid thousands of product manufacturing companies in the United States, a plastic product manufacturer who can escort you at through every stage of product development and has in-depth industry knowledge is hard to find. The availability of so many options raises an obvious confusion for entrepreneurs who are not intimately familiar with the world of plastic manufacturing. To help you make an informed decision, the GID development company compiled a list of important factors to consider when choosing a plastic product manufacturing company in America, and they are as follows:

Does the company have the competency to handle the raw materials that you require?

There are many different types of plastic raw materials across the globe, and each type of plastic may vary in certain specifications, such as density and strength. Therefore, it is necessary that you choose the right kind of raw material depending on the characteristics of the products you want to develop. Hence, when you hire a manufacturing company, ensure that it possesses the competency in handling the raw plastic materials of your choice so that the final product developed is exactly what you need.

Does the company possess expertise in different manufacturing technologies?

Like raw materials, there are many different types of product manufacturing processes and technologies, but then, picking the right one is more important. Go for a plastic product manufacturing company that possesses proficiency in different manufacturing processes and uses advanced manufacturing technologies for the raw material that your business requires.

Does the company follow the prevailing industry standards or not?

When you hire a product manufacturing company, you need to make sure that it strictly obeys current industry standards. Are they following the ANSI standard, NISO standard, ASQ standard, the ISO standard, or any other recognized standard? There are many product manufacturing companies that make up their own specifications so their method becomes their default “Standard.” Be wary of such companies.

Is the company located within your state or country?

Location of the company is yet another deciding factor while choosing a plastic product manufacturer. Even in the era of rapid globalization, this may not be greatly important to your company, but a manufacturer who is nearby may reduce your delivery times and shipping expenses. Moreover, being in the same time zone permits easy communication and improved customer services.

Does the company offer additional services?

There are plenty of plastic manufacturing firms in the United States that offer services catering to comprehensive product design as well as development. However, a company offering additional services, such as concept validation, patent registration guidance, prototype creation, and prototype testing to name a few, is always rewarding. Such additional services may help your business grow.

Have specific questions about plastic product manufacturing? Are you looking for a plastic product manufacturer in the USA? Contact us for a free consultation with one of our engineers! We are offering a free 15-minute telephonic conference.

Dear Entrepreneurs, Do You Know To What Extent Your Product Manufacturing Process Is Digitized

Product Manufacturing process

Being an established product manufacturing company in USA, at the GID Development Corporation, we know it very well that the product design, product prototyping, and product development are in a stage of major transformation across the globe. A message from the market to accelerate the development process provokes product manufacturing companies to find advanced ways to improvise their manufacturing processes and produce technological capabilities to shorten the product development lifecycle.

Digitalization of product design and product development processes has helped manufacturers in reducing the development life significantly, eventually minimizing a product’s time to market. However, countless startups and small businesses still find it difficult to implement the digital manufacturing strategy. Here in this blog, we will discuss significant transformation stages that any product manufacturing company is looking for digitization goes through. The points covered here will help you determine to what extent is your organization’s product manufacturing process is digitized. What steps should be taken to elevate the transformation process and how digitizing can benefit you in the product development process.

Use of CAD tools

The use of 2D CAD tools for product design is quite common across most product manufacturing companies. Many industries such as civil, mechanical, and electrical frequently require 2D drawings to address various purposes. Shop floor requirements are often in terms of a 2D format, which provide flawless communication within the departments inside an organization and between the clients and the organization. However, considering the other technical advancements in the industry, 2D is looked upon as an initial step towards digitizing the product manufacturing process. 2D has its own limitations and does not convey the information to an individual who is less technical.

Transformation from 2D to 3D

The real digital transformation of a product manufacturing process comes with the adoption of 3D CAD tools. Undoubtedly, 3D printing is highly advantageous and brings countless benefits that help in reducing overall manufacturing time. It offers an in-depth insight on a product design and its workings, to demonstrate the product’s characteristics in a better way.

Across the globe, there are still some companies that use traditional 2D CAD tools to avoid spending extra cost and time in manufacturing 3D models from the past 2D drawings repository. However, the real advantage comes when we use both – the 2D and 3D tools.

Virtual Testing

Because of its amazing ability to predict design behavior right before the manufacturing process, most product design and development companies across the globe prefer to use the virtual testing to test a product design. With comprehensive 3D modeling capabilities, the next digitization phase is to implement virtual testing in the design process.

Before moving on to the bulk manufacturing process, a product’s behavior and its performance can be easily determined with the use of virtual simulation tools such as, computational fluid mechanics and finite element analysis. Moreover, virtual testing also reduces the number of prototyping trails, as initial design data is tested at the start point. This eventually helps a product manufacturing company to reduce product development cycle significantly.

Rapid Prototyping

Product prototype development is an ongoing trend within the industry of new product development, allowing product development companies to physically feel and test a concept before proceeding with the manufacturing process. Due to constant advancements in the world of 3D printing technologies and materials, the product development industry is about to witness a standard shift in a way products are being developed.

Before the bulk manufacturing process, the use of rapid prototyping allows the determination of necessary development processes and equipment as well as fixes flaws in the design to eradicate last minute manufacturing errors.

Owning to the fact the digitization reduces overall manufacturing time and eventually a product’s time to market, most product manufacturing companies across the globe are busy in digitizing their product manufacturing processes for all the engineering domains. Its adopters have admitted a notable growth in their operational efficiency, enabling the production of better and cost effective products.

Are you an entrepreneur or an innovator whose product development strategy still follows a traditional approach? If so, the time is now to adopt this trend, as getting it right is essentially the required to survive in a competitive scenario. For any assistance related to product design and development, contact us at www.GIDCompany.com.

Rotational Molding, its Advantages and why it is Best for Manufacturing New Plastic Products

Rotational Molding

Also known as Rotomolding or Rotocast, Rotational Molding is a thermoplastic process for manufacturing hollow plastic products and parts. It is an extremely specialized and unique plastic product manufacturing process in which powder or liquid resin is placed into a hollow mold and then that mold is bi-axially rotated over and over until the resin melts and coats the inner wall of the mold cavity. In the next step, the tool is cooled and the part is extracted from the mold.

What is Rotational Molding?

When it comes to plastic product manufacturing, there are many great manufacturing processes (such as injection molding) that help in the development of highly precise finished products. However, every process has its own limitations. Rotational Molding is a specialized technique that is used to create a hollow plastic product with high precision. In this process, heat is used to melt and fuse the plastic resin in a closed mold. Unlike other manufacturing processes, no pressure is involved while developing a new product.

Mainly, the Plastic Rotational Molding can be classified into four different stages, i.e. loading the resin in the mold, heating and fusing the resin, cooling and finally extracting the product from the mold. Once the powered or liquid resin is placed in the mold, the charged mold is then positioned into an oven and rotated upon a rotating two axis arm at a slow speed. As the mold containing resin is constantly heated¸ the resin adheres to the mold’s inner wall until it is completely fused. To ensure the gradual lowering of the temperature, the mold is then cooled with the help of water spray or air or a combination of both while still rotating. Once cooled, the mold is opened, the final part is extracted, and the mold is filled with the resin for the next production cycle.

With the advancement in the manufacturing technology, a wide variety of materials such as, polyethylene, plastisols, nylon, fluoropolymers, polycarbonate, polypropylene, polyurethane, and elastomers can be used to produce plastic products using rotational molding. It is one of the most economical plastic product manufacturing processes, and more importantly, products and parts can be developed in a variety of sizes and shapes that would be impossible to produce by any other process.

Why Use Plastic Rotational Molding for Manufacturing New Plastic Products?

There are plenty of manufacturing processes; however, Rotational Molding offers a unique set of rewards. Rotational molding is a plastic product manufacturing process that is widely used to develop highly durable and long-lasting plastic products and parts. This manufacturing process offers the freedom to use the raw material of your choice; however, polyethylene is the most commonly used material. Ease of use is another advantage of this process. This process requires a mold, which can be built using different methods such as, casting, machining or fabricating a mold.

Advantages of Rotational Molding

Rotational Molding is a unique manufacturing process. It is a plastic product manufacturing method, in which the heating, melting, shaping, and cooling all occur after the resin is placed in the mold; hence, it can be easily controlled. Rotational Molding can be used to produce small to large, simple to complex parts in a very less time.

  1. It is an affordable manufacturing process
  2. It requires low initial tooling costs
  3. It can help you manufacture large products and parts economically
  4. It can help you develop durable, long-lasting products and parts
  5. It can help you develop plastic products or parts within the deadlines
  6. It offers design flexibility
  7. It ensures stress-free manufacturing of plastic products or parts
  8. It facilitates easy prototyping
  9. It allows raw material of your choice

The GID Development Corporation is an American Plastic Product Manufacturing Company that employs rotational molding and injection molding with specialized experience in manufacturing large, complex plastic products. The Rotational Molding experts at the GID Company can help you determine if the rotational molding process is right to produce your part or project.

List of Plastic Manufacturing Processes to Help With Entrepreneurs

Plastic Manufacturing Processes

When it comes to plastic product manufacturing, there are plenty of plastic molding techniques, enough to confuse a beginner and sometimes experienced entrepreneurs. Selecting the most suitable molding techniques is quite essential as it ensures the development of a final product that meets exact precision and industry standards. To help entrepreneurs, here is the list of the most commonly used molding techniques for manufacturing new plastic products strictly obeying industry standards.

Methods of Manufacturing Plastic

  1. Injection Molding Technique

This is one of the most common techniques used for manufacturing of plastic products across the globe. There are several reasons why injection molding method is the best process for plastic product manufacturing. In this process, molten plastic is injected into a mold core and cavity. Once the plastic solidifies under pressure, it is removed from the mold cavity for further processing. It is the most convenient manufacturing process; hence, it is widely used in bulk manufacturing or for developing a product prototype. In 1930, the first injection molding machines came into existence. Injection Molding Technique can be used to develop different types of plastic products such as kitchen utensils, toys, bottle caps, mobile cases, and cell phone stands to name a few. If you still have any questions, feel free to contact plastic product manufacturer.

  1. Blow Molding Technique

Blow Molding Technique is somewhat identical to injection molding. The only difference between both techniques is that in this process, molten plastic ejects out of a barrel vertically in a molten tube. The mold closes on it and forces it outward to conform to the inside shape of the mold. Once compacted, the hollow part is formed. Some of the best examples of blow molding techniques are tubes, bottles, and containers.

  1. Compression Molding Technique

In Compression Molding Technique, a batch of hard plastic is compressed between two heated mold halves. Instead of horizontal force used for injection and blow molding, in this technique, vertical force is used. The plastic parts formed are then air-cooled.

  1. Film Insert Molding Technique

Film Insert Molding Technique attaches an image underneath the surface of a molded part. A material as fabric or film is inserted into a mold. Plastic is then injected. Film Insert Molding Technique is an advanced method used to apply labels and graphics to plastic parts during the molding process.

  1. Gas Assist Molding Technique

Gas Assist Molding Technique is also known as Gas Injection Molding. It is usually used to manufacture plastic parts having hollow interiors. Partial shot of plastic is then followed by high-pressure gas to fill the mold cavity with plastic. It is also used to produce huge plastic parts with complex designs and outstanding cosmetic and surface finishes. Gas Assist Molding Technique is best for manufacturing large handles, equipment covers, doors, bezels, cabinets, and skins.

  1. Rotational Molding Technique

Rotational Molding Technique involves a heated hollow mold, which is filled with powdered plastic. It is them perpendicularly rotated causing the softened material to disperse and stick to the walls of the mold. The mold continuously rotates to ensure uniform thickness and avoid sagging or deformation during the cooling phase. In the 1940, this process was applied for the first time for manufacturing new plastic products. The Rotational Molding Technique has many advantages and can be used for manufacturing products such as furniture, toys, planters, footballs, road signs and bollards, storage tanks, road cones, pet houses, bins and refuse containers, doll parts, canoes, kayak hulls, rowing boats, helmets and playground slides.

  1. Structural Foam Molding Technique

Structural Foam Molding Technique is used for manufacturing plastic parts that need thicker walls than standard injection molding. In this manufacturing process, a small quantity of a chemical blow agent or nitrogen is added to the plastic material to make the walls thicker. This type of product manufacturing technique is used with any thermoplastic that can be injection molded.

  1. Thermoforming Technique

In Thermoforming Molding Technique, sheets of pre-extruded rigid plastics are horizontally heated and sucked down into hollow one-piece tools. Once condensed, it acquires the shape of the mold. This manufacturing method is used for developing heavy-gauge items such as plastic siding, aircraft wind screens, and hot tubs.

Plastic Product Manufacturing is a very technical process; therefore, it is recommended to contact an experienced Plastic Product Manufacturer such as the GID Development Corporation in California, USA. Here are some useful tips to find a top notch Plastic Product Manufacturing Company in the USA. For instant help, call the GID Development Corporation at 714-323-1052, as they are offering a free 15-minute consultation.

 

Best Plastic Product Manufacturing Company for Your Business

Why GID is the Best Plastic Product Manufacturing Company for Your Business USA

Most businesses using or dealing in plastic products or parts may not be manufacturing plastic products of their own. They hire a plastic product manufacturer to design and manufacture a plastic product or part as per their business requirements. Only in the United States of America, there are hundreds of thousands of custom plastic product manufacturing company; however, very few possess industry experience, talented professionals, and most importantly, advanced product design and manufacturing tools as the GID Development Corporation possesses.

Based in the heart of California, USA, GID is a custom plastic product manufacturer with more than forty years of industry experience; hence, it is comprehensively aware of every in and out related to plastic industry. At GID, we understand the importance of new development, and passionately endeavor to create a product that can make our clients rich and famous in their respective industry. Here are some more reasons to justify why the GID Development Corporation is the best plastic product manufacturing company for your business, and they are as follows:

  1. We are USA Based – The GID Development Corporation is a plastic product manufacturer based in California, USA, and this can benefit entrepreneurs in a number of ways. Reduced product manufacturing time is the first advantage that you gain from us by hiring our quality-oriented manufacturing services. As we are based in the United States, reduced shipping charge is yet another advantage that you enjoy by hiring our services. Moreover, same time zone permits us to work with you whenever you need us.
  1. 40+ Years of Industry Experience – More than 40 years of industry experience makes us stand above the beginners in the industry. Our industry experience helps us make rewarding decisions on behalf of our customers. We advise our clients in deciding on the most suitable raw material as well as help them in finalizing advantageous manufacturing procedures to develop the most rewarding new plastic product.
  1. Expertise in Different Plastic Product Manufacturing Methods – As an entrepreneur, whether you want to develop a new product using extrusion method, rotational molding method, injection molding method or any other method, we possess expertise in all the major manufacturing techniques. Furthermore, we also suggest the most suitable product manufacturing methods depending upon the type of raw materials and end-product requirements. We are capable of handling different manufacturing processes effectively.
  1. Quality Product Design and Manufacturing Services Using Advanced Tools – We strive for perfection in everything we do; hence, we use the most advanced tools, including CATIA V6, for product design and development. Along with professional product design and manufacturing services using the most advanced tools available in the industry, we offer additional services to our clients, such as testing concept feasibility, developing a product prototype, analyzing competitors’ products and more. Additionally, we also offer assembly services to entrepreneurs who would love to have finished products at once.
  1. Experience of Working with Different Business Entities – Hiring the GID Development Corporation for plastic product manufacturing brings countless returns. We have experience of serving different business entities, including the marine, electronics, consumer durable, aerospace, automotive, and healthcare to name a few. Being a plastic product manufacturer with four decades of experience, we are capable of catering to a number of these industries.

With a teams of highly qualified and experienced designers, engineers, product analysts, and project managers, we provide a full range of commercially led manufacturing services, such as industrial product design, product development, and product prototype development. We offer quality plastic product manufacturing services that ensure long-term success for our clients. You can contact us at www.gidcompany.com to find out how we could help you.